Specialised Refractory Castables For Burner Tube

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Product Description:

Specifications

1.Customised solutions for your kilns
2.repair service
3.furnace construction service
4.high mechanical strength
5.ISO9001

1)Refractories for insulation of furnaces and kilns
2)Refractories to meet high-temperature erosion / corrosion
3)Refractories to take high-temperature loads
4)Refractories for continuing improvement in production & performance

5)Refractories for cost-effective manufacturing solutions

Physical & Chemical Properties of Refractory LH-85B

Product Name

Specialized castable

for coal burner tube

Corundum Andalusite Castable For Burner

Product Code

LH-80P

LH-85P

LH-70P

Density(kg/m3)

≥2.75

≥2.75

≥2.60

Chemical Component (%)

AL2O3+SiC

≥75

≥80

70

Cold Crushing Strength(MPa)

110°C*24h

≥90

≥90

80

1100°C*3h

≥100

≥110

90

1350°C*3h

≥100

≥120

85

Modulus of Rupture(MPa)

110°C*24h

≥9

≥10

7

1100°C*3h

≥11

≥12

7

1350°C*3h

≥12

≥13

≥10

Linear Change Rate(%)

1100°C*3h

±0.3

0.25±

± 0.3

1350°C*3h

± 0.4

±0.4

±0.4

Maximum Service Temperature(°C)

1600

1650

1600

Construction Method

Pouring& Vibrating

Application Area

Coal burner tube and high-temperature parts

Construction Service & Regulations

1.Check the size, specification, layout, installation and quality of the metal anchorage and make expansion

   processing of the anchors.

2.Erect the formworks (hardwood or steel) in advance.

3.Unpacking and pouring the castable

4.Mixing

5.Installation of the mixed castables & Large area constrction

6.Vibrating

7.Before the castable block get final set,it can not bear any pressure or vibration.

8.Curing & Stripping

9.Baking the Furnaces (taking cement plant kiln as an example):

1). Keep the initial temperature at 20°C or so.

2). Please strictly follow the curve to conduct the baking work and increase the temperature smoothly and

     evenly.

Specialised Refractory Castables for burner tube

3). Lay out as many temperature measuring points as possible to monitor the temperature in the kiln, ensuring

      the stable increase of the temperature.


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Q:What are the materials of insulation firebricks?
The furnaces of firebricks are generally divided into two types, namely, unshaped refractory materials and shaped refractory materials. Unshaped refractory materials, also called castables, is a mix of powdery particles of many aggregates and one or multiple adhesives. They must be stirred well with one or multiple liquids when in use, which has a strong liquidity. Unshaped refractory materials generally refers to firebricks. They have standard rules about their shapes and can also be processed temporarily as needed.
Q:What are the physical properties of refractory material?
The mechanical properties of refractory material include compressive strength, volume density and sclerosing, slag resistance, elastic modulus, thermal shock resistance, oxidation resistance, bibulous rate, fluidity, resilience, bond strength and slump, electrical conductivity, specific heat, heat capacity, the impact strength, linear change, torsional strength, stomatal aperture distribution, resistance to acid, etc. The use performance of refractory material include refractoriness, thermal emissivity, condensation, porosity, coefficient of thermal expansion. Thermal properties of refractory material include thermal conductivity, temperature conductivity, plasticity, the hydration resistance, creep performance. The physical properties of the refractory materials include structure performance, mechanical properties, shear strength, load softening temperature, CO erosion resistance. The structure properties of the refractory materials include porosity, alkali resistance and sintering. The operating performance of refractory material include consistency, tensile strength, the use performance and operating performance, wear resistance, bending strength, thermal properties.
Q:What's the organzational structure of refractory material?
Although hacing same chemical composition refractory material products also is mineral organizer. There are differences in the type of mineral phase, high refractoriness under load, quantity and crystalline state. The organizing minerals and microstructure are reflected by folding strength, high temperature pit definite density torsional strength, high-temperature torsional strength and product property. But, for example, wear or crack may cause damage. The performance index can reflect the internal structure of refractory: the nature of the thermal performance---linear expansion coeffcient. And the mineral composition of refractory material depends on the chemical composition and process conditions, the heat capacity and temperature conductivity. If the processing conditions are different, the influence of chemical action, and thermal conductivity: represents the nature of the mechanical properties - normal temperature, high temperature compression strength, high temperature creep performance and elastic modulus. Chemical compositions are the basic characteristics of refractory, representing the nature of the density---porosity, corrosion occurred refractory materials in high temperature use As a result, the composition and quantity directly determines the performance of refractory, true density: representing the forming of high temperature performance --- refractoriness, high temperature volume stability, so you can't analyze the effect on the product performance just from chemical composition. The performance of various refractory materials are different. It must be emphasized that macroscopic organization structure of refractory material is also an important factor that affects performance; reflecting complexity of penetration---air permeability, thermal shock resistance and slag resistance. The main component is the foundation of refractory characteristics.
Q:who knows the technology of fireproofing material?
1, Foam insulation board,it's the foam insulation board material made by inorganic ceramic material through high temperature roasting, and is called for short as ceramic insulation plate. 2, composite cement foaming insulation board is made by cement,fly-ash,silica fume and other main materials and it's a kind of hole-closed lightweight hydrophobic insulation board made by the technologies of foam,maintenance,cutting processing. 3, gypsum foam thermal insulation board is inorganic thermal insulation board that takes industrial by-product gypsum as the main raw material, modify the gypsum through physic modified principle, then foam, casting and cutting through chemical foam principle. 4, aerated concrete panel is made by lightweight material,silicious material, foaming agent and other raw materials and it's a kind of lightweight concrete plate material made by the high pressure steam of manufacturing technique. 5, rock wool board is made by natural igneous rock and other main materials, and it's a kind of plate with thermosetting resin as binder made through melting in high temperature and centrifugation.
Q:how to classify the fireproofing material levels A1 A2 B1?
their classification is shown specifically in Fireproof  Specification of Building Interior Decoration Design GB 50222-95 appendix A, flammability,inflammability materials, flame retardency, noninflammability: combustion performance of A, B3, B2, B1 materials are divided into
Q:About the market issues of thermal insulation material and refractory material.
After all, most people have the characteristics of being accustomed with something and it will not change easily ; second, the South has few material manufacturer, but in the Northeast, there are thermal insulating and refractory material manufacturers, which is in shortage, however, but irt is in the minority, and in many areas it is not suitable for exploitation of mineral (due to heavy industry and agriculture land and other reasons). I hope that my answer will help you. first, in the Northeast, the refractory material is not very rich, but the thermal insulating and refractory material demand is very large; third; fourth, which material is used more relived, after all, we should take the transportation costs into account, and it will depend on the kilns construction engineers being willing to use which kind of material, and the thermal insulation material procurement in northeastern region is mostly from the north.
Q:What kind of material is refractory fiber?
Refractory fiber, also known as ceramic fiber, is a fibrous thermal insulation refractory. Refractory fiber, also known as ceramic fiber, is a fibrous thermal insulation refractory. It has the characteristics of ordinary fibers, such as softness, flexibility, having a certain tensile strength. And it can be further processed into a variety of products such as paper, wire, rope, tape, blankets and felts. Besides, it has high temperature resistance and corrosion resistance which ordinary fibers don't have. As a fire retardant and thermal insulated material, it has been widely used in metallurgy, chemical, machinery, building materials, shipbuilding, aviation, aerospace and other industrial sectors.
Q:Who can tell me about the foundry refractory materials?
The casting fireproof materials can be divided into three categories in accordance with chemical property, namely, acidic, neutral and alkaline refractories. The commonly used refractories are alkaline and neutral ones, such as alkalic magnesia-carbon bricks, fired magnesite bricks, magnesia-chrome bricks, magnesium-calcium bricks, and neutral high alumina bricks, corundum brick, clay bricks, etc. The shapeless ones include: castable refractory, ramming mass, gunning mix, coating, and dry vibration material, etc!
Q:What are the commonly used fire protection materials
Firewall. The fire wall is made of non combustible material, and is directly installed on the base of the building or the reinforced concrete frame or fire proof walls . Fireproof limit of the firewall, according to the current "building regulations", is 4 hours, wheras the specification of Technical specification for concrete structures of tall building is 3 hours. doors resistant to fire, heat in a certain period of time These door usually prevent the spread of fire and gas in the fire resistant wall, staircase, pipe well. Fire door can be divided into steel fire doors, wood fire doors and composite materials fire door according to the material used. According to the limit of fire resistance can be divided into the class A fire door (1.2h), B fire doors (0.9), class C fire door (0.6h); (3) fire window. Windows resistant to fire, heat in a certain period of time It is usually installed in the fire resistance wall or doors; the fire shutter. This roller shutter can be refractory in a certain period of time. It is typically used for heat and fire insulation in escalator with difficulties to install fire resistant wall, fire resistant valve and smoke resistant valve. Fire resistant valve is installed in the ventilation and air conditioning system of air supply and return air duct, usually in the open state, fire, It will be turn off when the pipeline gas temperature reached 70 degrees, can meet the requirement for fire resistance and insulation for gas and fire. Smoke fire resistant damper installed in the exhaust system pipe, when the pipeline gas temperature reached 280 degrees, it will close automatically, insulating fire and gas.
Q:Firing high temperature kiln of refractory and internal temperature being as high as 1600 ℃, metal heat exchanger can't use, how to do?
Directly using silicon molybdenum kiln, the temperature is better. Now using the electricity is cheaper than the price of other fuels.

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