SPC-RCL Robot Carton Filler

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Product Description:

Our company integrates machinery manufacturing, R & D, sales and services in one group, fully devoted to provide whole downstream packaging solutions for dairy industry, beverage and food industry, condiment industry, biological and chemical industry.

Based on our long-term accumulated mechanical design and manufacturing experience, our company has developed single head label sleeving machine with production capacity ranging from 150 to 600 bottles per minute. Further, our company has successfully developed double head label sleeving machine on the basis of single head label sleeving machine which enables the production capacity up to 40000bph.

In 2008, we successfully developed SPC-T15A BOPP hot melt labeler, SPC-SORL series (Linear and Rotary) labeler with speed ranging from 150 to 600 bottles per minute, SPC-SW automatic (high, medium and low speed) PE film packing machines, wrap around caser, carton packing machines, carton erector and sealer, palletizing system through absorbing foreign advanced technology and experience.

Owing to our company's continuous great efforts, our label sleeving machine, hot melt glue labeler and other packaging machines occupy the market with high performance and reliable quality. Our products have been sold to clients in 20 provinces, cities and autonomous regions around China. Furthermore, we have also exported to many countries and regions, such as Korea, Mexico, Russia, Vietnam, South Africa, Middle East, ASEAN to name a few.

Main Components

1.Robot host machine and stander, with the adoption of ABB, KUKA, FANUC robots.

2.Packing grappling fixture.

3.2.5 meters crossbar

4.Control system

Working Principle and Main Structure

1.Working principle of packing

Robot grappling fixture grabs the bottles from the bottle conveyor, then the grappling fixture moves upwards above the bottle conveyor, grappling fixture moves upwards above the box conveying device, and then the bottles move downward into the box.

2. Main structure

a. Box Conveying Device

The device conveys the boxes with hinge type flattop chain which is connected directly with the reducer to drive running of flattop chain. Its function is to put empty boxes into the machine, after loading the bottles, then output the boxes from the machine. According to the numbers of encasement, then to convey the empty boxes into the machine in groups, the empty boxes will be stopped in the loading position to wait for loading bottles, the boxes with bottles will be delivered out from machine rapidly. The stop time for loading bottles and the entire work processes are controlled by start, stop and change speed of the PLC motor.

b. Grabbing Bottle Device

Grabbing bottle device is adopted pneumatic grappling fixture with compressed air (0.20 ~ 0.25Mpa). The inflatable grappling fixture capsule is transshaped to grab this bottle, and after exhausting, the grappling fixture capsule recovers, then to release the bottles; grappling fixture's inflatable device and exhausting device is controlled by a three-way magnetic valve. The components of grappling fixture is taken special wedge-shaped structure and with the use of compression springs, when encountered unusual circumstances, the efforts will raise the grappling fixture, in this way when the grappling fixture is not aligning to grab bottles or the grappling fixture with bottles is not aligning to the boxes, it will not damage the bottles, boxes and machines. Another feature of grappling fixture is the use of aluminium structures with light weight and high strength.

Main Technical Parameters

1.Production capacity:(based on 500ml bottle) 36000 bottles/hour

2.Input power of whole machine:5 KW

3.Compressed air: a.pressure of the air source:0.75Mpa.

                             b.running pressure:clinder 0.65-0.75Mpa

                             hand of robot:0.20-0.25Mpa.

                             c.air consumption:1L/M

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