Silicon Carbide Ceramic Foam Filter with excellent performance

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Silicon Carbide Ceramic Foam Filter

Silicon Carbide Ceramic Foam filter is justdeveloped as a new type molten metal filter to decrease casting flaw in recentyears. With its characteristics of light-weight, high mechanical strength,large specific surface areas, high porosity, excellent thermal shock resistance,erode resistance, high-performance, siliconcarbide ceramic foam filter is designedfor filtering impurities from molten Iron & Alloy, nodular cast ironcastings, grey iron castings and malleable castings, etc.

CNBM silicon carbide ceramic foamfilter ischaracterized by high porosity and mechanochemical stability and excellentresistance to thermal shock and corrosion from moltenmetal.    It can effectively remove inclusions, reducetrapped gas and provide laminar flow when iron molten metalfiltrated, ceramic foam filter is machined to tight dimensionaltolerance during production, this combination of physical properties andprecise tolerance make them first choice for iron molten metal filtration.

TechnicalData of Silicon carbide ceramicfoam filter

BoreDensity(PPi)                          10-40

Porosity(%)                                   80-90

Highestworking temperature (°C)  1500

BendingStrength (Mpa)                   0.8

CompressionStrength(Mpa)              0.9

Thermal ShockResistance (times/1100°C)      6

DirectionsFor Use silicon carbide ceramic foamfilter

a) Dimensions Available:

Square shape:30-600mm

Round shape:φ40-φ300mm

Thicknessesfrom 10-50mm.

PPI:10P,15P,20P,25P,30P,40P

Ductile ironcastings use 10PPI, grey iron castings and tenacity iron casting use10PPPI,15PPI or 20PPI.

b)Filterable Melt Metal Weight Of Grey And Ductile Iron (10PPI):

Dimension

Ductile Iron (≤ kg)

Grey Iron (≤ kg)

metal volume of pouring (kg/sec.)

Ductile Iron

Grey Iron

40×40×22

30

65

3

4

50×50×22

55

100

4

6

75×50×22

75

150

6

9

75×75×22

100

220

9

14

100×50×22

100

200

8

12

100×100×22

210

420

16

25

150×150×22

450

900

36

50

Weclome your enquiry about silicon carbide ceramic foam filter at any time. We are willing to supplyyou superior filters in most competitive price with professional service.


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Q:Principle of chemical engineering drum vacuum filter, the faster the speed, the less the amount of filtrate obtained per turn, the more the amount of filtrate obtained per unit time?
The faster the speed is, the shorter the time required for each turn, i.e., the shorter the filtration time, the less the filtrate will be
Q:Beneficiation ceramic filter no problem, the technical parameters are normal, but filter out the concentrate water suddenly excessive, what is the reason?
The ceramic filter ceramic plate ceramic microporous pumping vacuum adsorption concentrate filtration water, the adsorption parameters according to the angle of rotation, reverse cleaning process, check whether there are loopholes in the exhaust pipe, check the ceramic plate use cycle is too long.
Q:What is the working pressure of the ceramic filter?
Vacuum pressure or suction is the vacuum of the equipment, the size of the vacuum directly affects the effect of ceramic filter board suction (yield and water content). The vacuum system of ceramic filter consists of vacuum pumps, tanks, distribution device, ceramic filter plate and a connecting pipe is composed of ceramic filter, the vacuum pump is generally 2BV series water circulation pump, the vacuum pump vacuum limit is -0.097MPa, using a vacuum pump for a long time or vacuum system has poor sealing performance may cause a certain degree of vacuum distortion, so the ceramic filter vacuum is generally difficult to achieve in the -0.097MPa, -0.08 ~ 0.097MPa, which indicates that the vacuum degree is good, such as the vacuum degree is not up to -0.07MPa or less, the vacuum system may be an exception.
Q:What is the reason that the ceramic filter does not absorb mineral powder?
The recoil pressure is regulated by the pump loop valve and the pressure regulating valve. In order to avoid frequent fluctuations in pressure and pressure within a short period of time, a buffer cylinder with a stabilizing effect is provided in the backwash pipe.
Q:What are the poor filtration effects of vacuum disc filters?
Under normal circumstances, high vacuum, vacuum suction, high production capacity, filter cake moisture control is good. At present, some ceramic filters are equipped with two or multi-stage vacuum system to obtain almost absolute vacuum, and can reach 0.09 ~ 0.098MPa.
Q:Ceramic filter cleaning, sulfuric acid cleaning
Ceramic filter medium is ceramic, ceramic generally resistant to strong acid, alkali, cleaning, it is best to use nitric acid, hydrochloric acid next, not recommended to use sulfuric acid.
Q:Is the filter plate of the ceramic filter afraid of freezing?
The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.
Q:Performance advantages of ceramic filter
The base is provided with a slime recovery rotor, the rotor consists of a shaft, multistage ceramic filter disc, stripper plate, multi section water connecting pipe, pipe support plate, negative pressure connecting component dynamic disk; the rotor is in the recovery of coal slime liquid tank; the ceramic filter disc by a plurality of ceramic microporous plate cavity, located on the same axis of a ceramic plate cavity communicated through the outlet connection pipe.
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
Q:The ceramic filter plate is broken. What will happen to the vacuum pump?
That's a good question. I hope my answer will help you.Ceramic filter ceramic plate broken, nothing more than ceramic plate plug and ceramic plate rupture, you should be the problem of ceramic plate rupture.

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