Silica Bricks

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Silica has seven crystallization type variation and an amorphous type variant.These variations can be divided into two categories: the first kind of variation is quartz, scales, quartz and cristobalite vary their crystal structure, transformation between each other slowly,The second variation is the variation of subspecies ─ ─ alpha, beta, and gamma type their structure similar to that of mutual transformation between faster.In theory, the mutual transformation relationship between them is shown in figure 1.
Silica brick
Raw materials for manufacturing of silica brick of silica.Silica raw materials of SiO2 content is higher, the higher refractoriness.The most harmful impurity is Al2O3, K2O and Na2O, they severely reduce refractoriness of refractory products.Silica brick with SiO2 content not less than 96% of silica as raw material, adding mineralizer (such as iron scales, lime milk) and bond (e.g., molasses, sulfite pulp waste liquid), the mixing, molding, drying and firing practice etc.
Silica acid refractory material, has good resistance to the ability of acid slag erosion, refractoriness under load is as high as 1640 ~ 1670 ℃, long-term use of volume is stable at high temperatures.
Composed mainly of silica scales, quartz and cristobalite and a small amount of quartz and glass.Scale quartz, stones and residual quartz for crystal structure change in low temperature, the volume has great change, so the silica brick under the low temperature thermal stability is very poor.In use process, under 800 ℃ to slow heating and cooling, so as to avoid cracks.So should not be under 800 ℃ temperature leaps of kiln.The microstructure of coke oven silica brick as shown in figure 2.
Silica brick
Processes on the properties of silica brick and crystal transformation has close relationship with SiO2, therefore, true proportion of silica is an important quality index.General requirements under 2.38, the high quality silica brick should be below 2.35.Is the proportion of small, reflected in the brick scale number, quartz and cristobalite small amount of residual quartz and residual small linear expansion, thus less use of strength.
Silica brick is mainly used for laying the partition of the coke oven of coking chamber and combustion chamber, glass tank furnace kiln top, pool wall, calcining kiln of silicate products.Modern large-scale coke oven, in order to improve the production capacity, need thinning coke oven of coking chamber and combustion chamber wall, thus requiring the use of high density and high thermal conductivity silica brick.

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Q:How to improve the thermal conductivity of the coke silicabrick rate?
To improve the thermal conductivity of silica brick for coke oven rate method:Manufacture of high density and high thermal conductivity of silica brick, adding additives such as CuO, Cu2O, TiO2, Fe2O3, (FeO), can improve the thermal conductivity of silica brick.
Q:Such purpose and scope please give me detailed points thank you because I am learning stage
Mainly used for coke oven carbonization chamber and the combustion chamber wall, open hearth furnace regenerator and a sediment chamber, soaking furnace, glass furnace, refractory materials and ceramic brick kiln, kiln vault and other load-bearing parts. Also used for high temperature bearing part of hot blast stove and acid open hearth furnace.
Q:The difference between clay refractory bricks and refractory brick in the application.
Brick bearing soft temperature and close to the melting point, high temperature strength, can be in high temperature (above 1400 degrees) under the condition of long-term use, but the anti alkali erosion ability, thermal shock stability is the worst, a scrap. The brick is generally used in the coke oven, glass kiln. Other industries basically do not use.
Q:How much is the highest melting point of silicon?
Mainly used for partition, carbonization chamber of coke oven and combustion chamber open hearth furnace regenerator and a sediment chamber, soaking furnace, glass melting furnace refractories and ceramic kiln, kiln vault and other load-bearing parts. Also used for high temperature bearing part of hot blast stove and acid open hearth furnace
Q:Semisilica brick interpretation
Good thermal shock resistance. In use, more high viscosity glass phase can be formed, and the masonry brick joint and the working surface are dense and the masonry is complete, which is beneficial to improve the impermeability of the masonry and reduce the erosion effect of the slag on the masonry.
Q:What is the effect of the content of silicon nitride in silicon nitride bonded silicon carbide brick on the use of electrobath? Thank you
The main damage of silicon carbide side wall brick is stress damage, not chemical erosion. Chemical damage is formed prior to the formation of the groove, and the damage to the chemical erosion is little after the formation of the groove.
Q:Glass kiln brick for physical and chemical indicators?
Glass kiln with high quality silica brick products according to the standard JC/T615-1996, the single brick is divided into 3 grades: XBG-96, ZBG-96, DBG-96.
Q:Why is the highest brick coke oven temperature measuring point temperature not exceeding 1450
That is because the brick load softening point the maximum temperature is 1450 degrees.
Q:Which material is good for furnace refractory?
Neutral refractory is mainly composed of alumina, chromium oxide or carbon. Corundum products containing more than 95% of alumina are a kind of high quality refractory materials with a wide range of uses. Chrome brick with chromium oxide as its main component has good corrosion resistance, but its thermal shock resistance is poor, and its deformation temperature is lower at high temperature. Carbon refractories with carbon bricks, graphite and silicon carbide products, low coefficient of thermal expansion, high thermal conductivity, good thermal shock resistance, high strength, resistance to acid and salt corrosion, especially weak acid has good resistance, without wetting of the metal and slag, light. It is widely used as lining material of high temperature, and also used as lining of autoclave in petroleum and chemical industry.
Q:Common bond brick
Lime should contain a lot of active CaO, I decompose CaCO3 and MgCO3 not more than 5%, Al2O3+Fe2O3+SiO2 no more than 5%. When the content of large particles, burned Ca-CO3 and over burned lime, the product produced caves, affecting the quality of products.

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