SCR Medium Frequency Induction Heating Equipment

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Tianjin
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1 unit
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Product Description:

 

Application Scope

Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.

Function Structure

SCR medium frequency induction heating power supply adopts AC-DC-AC var

Product Principle


Combining with the control concept of current international mainstream, the heating power supply adopts the digital design to make the machine run more efficiently.

The heating power supply adopts the N + 1 redundancy technology to ensure the entire sapphire production cycle. We adopt DSP digital control mode, making the output voltage accuracy to five over ten thousand, and it has analog peripheral interface, 485 communication interface, etc. Using IGBT as power device to improve working efficiency and conform to the current trend of saving energy and reducing consumption.


Technical Features

1. Control system: We adopt American TI company DSP processor, which is of high control accuracy and high reliability. It employs PI control technology with advanced hardware and software. If there occurs fluctuation in power grid voltage, it can automatically maintain the current output power constantly.

2. HMI: It displays parameters in real time such as output voltage, current and power, etc.. It works with function of data maintained when power fails and it is easy to inquire and maintain the record of failure time and fault type.

3. High efficiency and low pollution: We adopt the phase shifting full bridge soft switching (ZVS) control technology, to realize the IGBT open and shut off under zero voltage. It greatly reduce the IGBT switching loss, the noise pollution and electromagnetic interference of the power. The output voltage waveform is completely smooth, and it runs more safe and stable.

4. High reliability: We adopt the multi-unit structure of N + 1, and the multiple units work together in normal condition. Failure of one unit does not affect the present output power and it is more convenient to maintain normal operation of equipment.

5. Perfect protection: Overtemperature protection and output over-voltage or over-current protection, output short circuit and grounding protection, the limit protection of water flow and strike fire protection, etc.

6. Flexible interface: Input and output support simulation approaches such as switch, voltage and current signal, Modbus, MB + and Profibus etc. data communications control.


Main Technical Parameters

AC InputInput voltage380V ±10%
Input current300A
Working frequency50(60}Hz±5%
DC OutputOutput Voltage0~18V
Stable-voltage precision<0.5%o< span="">
Current0-12500A
Overload capacity1.1*ln
Main characteristicsWork modeCV Cl CP
Power factor 0.95
Voltage distortion rate≤5%
Current distortion rate≤12%
Type of coolingWater cooling
ProtectionInput phase-deficientInput A、B、C three- phase, lose phase cause stop
Output overvoltage、over currentOver threshold cause stop
flow rate protectionDelayed-stop if water flow is less than setting value
Working environmentWater flow rate≥35L/Min
Water temperature5〜30℃
Water pressure0.15~0.6Mpa
Pressure between inlet and outlet0.08~0.6Mpa
Environment temperature5~40℃
Ambient humidity0 〜85% No condensation
Altitude≤1200m
Dimension(WxHxD) Size800 x 2200 x 1750 mm
Weight1000Kg

 

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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Furnace industry is not generally Mason walls, needs to have a professional operation and rich construction experience, high level of industrial furnace is difficult to get.
Q:What are the advantages of a vacuum furnace?
Energy consumption is lower than salt bath furnace. Modern advanced vacuum industrial furnace heating chamber is made of high quality heat insulation material and wall, which can concentrate electric heating energy into heating chamber with remarkable energy saving effect.
Q:Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q:How to use industrial furnace equipment?
When the furnace is used, the lifting mechanism of the furnace door must be in good condition, and the wire breakage of the steel wire is not allowed to exceed the designated value. The weight should be properly allocated, and the drive department shall be provided with a protective cover.
Q:What is an industrial furnace pit?
Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q:Selection of heat preservation material for industrial furnace
Micro nano heat insulation board.The thermal conductivity of micro nano heat insulation board is very low, only a fraction of the traditional thermal insulation material, and the insulation effect is very efficient.
Q:What are the combustion equipments used in industrial boilers?
The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.
Q:Brief introduction to repair of industrial furnace
Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.
Q:What's the role of anchor bricks in industrial furnaces?
The wall of an industrial furnace or flue is mainly composed of an inner lining layer, a heat insulating layer and an outer wall layer. The lining is a refractory brick, and the outer wall is an ordinary sintered brick.

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