SCR Medium Frequency Induction Heating Equipment

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Tianjin
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1 unit
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10 unit/month

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Product Description:

 

Application Scope

Steel pipe seam annealing, smelting, heat penetration, hot forging and heat preservation of metal, quenching, metal heat treatment of annealing, normalizing and tempering etc.

Function Structure

SCR medium frequency induction heating power supply adopts AC-DC-AC var

Product Principle


Combining with the control concept of current international mainstream, the heating power supply adopts the digital design to make the machine run more efficiently.

The heating power supply adopts the N + 1 redundancy technology to ensure the entire sapphire production cycle. We adopt DSP digital control mode, making the output voltage accuracy to five over ten thousand, and it has analog peripheral interface, 485 communication interface, etc. Using IGBT as power device to improve working efficiency and conform to the current trend of saving energy and reducing consumption.


Technical Features

1. Control system: We adopt American TI company DSP processor, which is of high control accuracy and high reliability. It employs PI control technology with advanced hardware and software. If there occurs fluctuation in power grid voltage, it can automatically maintain the current output power constantly.

2. HMI: It displays parameters in real time such as output voltage, current and power, etc.. It works with function of data maintained when power fails and it is easy to inquire and maintain the record of failure time and fault type.

3. High efficiency and low pollution: We adopt the phase shifting full bridge soft switching (ZVS) control technology, to realize the IGBT open and shut off under zero voltage. It greatly reduce the IGBT switching loss, the noise pollution and electromagnetic interference of the power. The output voltage waveform is completely smooth, and it runs more safe and stable.

4. High reliability: We adopt the multi-unit structure of N + 1, and the multiple units work together in normal condition. Failure of one unit does not affect the present output power and it is more convenient to maintain normal operation of equipment.

5. Perfect protection: Overtemperature protection and output over-voltage or over-current protection, output short circuit and grounding protection, the limit protection of water flow and strike fire protection, etc.

6. Flexible interface: Input and output support simulation approaches such as switch, voltage and current signal, Modbus, MB + and Profibus etc. data communications control.


Main Technical Parameters

AC InputInput voltage380V ±10%
Input current300A
Working frequency50(60}Hz±5%
DC OutputOutput Voltage0~18V
Stable-voltage precision<0.5%o< span="">
Current0-12500A
Overload capacity1.1*ln
Main characteristicsWork modeCV Cl CP
Power factor 0.95
Voltage distortion rate≤5%
Current distortion rate≤12%
Type of coolingWater cooling
ProtectionInput phase-deficientInput A、B、C three- phase, lose phase cause stop
Output overvoltage、over currentOver threshold cause stop
flow rate protectionDelayed-stop if water flow is less than setting value
Working environmentWater flow rate≥35L/Min
Water temperature5〜30℃
Water pressure0.15~0.6Mpa
Pressure between inlet and outlet0.08~0.6Mpa
Environment temperature5~40℃
Ambient humidity0 〜85% No condensation
Altitude≤1200m
Dimension(WxHxD) Size800 x 2200 x 1750 mm
Weight1000Kg

 

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Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.
Q:What are the companies in the world that are currently engaged in metallurgical furnaces?
Each manufacturer has its own industry and technological advantages.If you say that the performance rankings, turnover, and so on, it seems that no one has done this ranking.
Q:What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
Q:What is the difference between industrial furnaces and boilers?
Hot water or steam generated in the boiler can directly provide necessary energy for industrial production and people's life, but also by the steam power device is converted to mechanical energy, or through the generator converts mechanical energy into electrical energy. Hot water boilers are called hot water boilers. They are mainly used in daily life, and are also used in industrial production. Steam generating boilers are called steam boilers, often referred to as boilers. They are used in thermal power stations, ships, locomotives and industrial and mining enterprises.
Q:What is industrial furnace masonry?
Masonry industrial furnaces refers to complete materials such as brick kilns in construction process.
Q:Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q:What is an industrial furnace pit?
Later, a chamber kiln with a semi closed or fully enclosed kiln made of refractory bricks can be used as fuel for coal, gas or oil, and electricity can be used as heat source. The workpiece will be heated in the kiln hearth.
Q:How many kinds of industrial electric furnaces are there?
Industrial furnace according to the heating mode is divided into two categories: one is the fuel furnace, combustion heat with solid, liquid or gaseous fuel in the furnace for heating the workpiece; the second is in the furnace, the furnace converts electrical energy to heat the heat.
Q:What are the advantages of a vacuum furnace?
No pollution to the environment, no need for three wastes treatment.
Q:Should the industrial furnace shell cool down?
Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

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