• SAE 52100 Bearing Steel Round Bars System 1
  • SAE 52100 Bearing Steel Round Bars System 2
SAE 52100 Bearing Steel Round Bars

SAE 52100 Bearing Steel Round Bars

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
25 m.t.
Supply Capability:
50000 m.t./month

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Item specifice

Type:
Bearing Steel
Shape:
Steel Round Bar

 SAE 52100 Bearing Steel Round Bars 

 

Product description:

Material

suj2

Chemical Composition

Mechanical Properties(In Quenched & Tempered State)

C

0.95-1.05

Tensile strength(MPA) 

----

Si

0.15-0.35

Yield strength (MPA)

--

Mn

0.25-0.45

Elongation(δ5/%)

--

Cr

1.40-1.65

Reduction in Area (ψ/%)

--

Mo

≤0.10

Impact  (J)

--

P

≤0.025

 

 

Hardness  

HB170-207 

HB207-229 

HB270-390 

HB229-285 

HRC62-66 

HRC61-66 

HRC≈67 

S

≤0.025

Ni

≤0.30

Cu

≤0.25

Ni+Cu

≤0.50

 

Charactteristics:

Flat Steel GCr15 Flats are of

Good hardening ability. Good wear resistance. Shadow depth of hardness

Harden from a temperature of 790-820oC, 820-860oC followed by water or oil quenching. Hardness after quenching is 63-67, 63-66 HRC.

Tempering temperature: 150-300oC. Hardness after tempering is 56-65 HRC.

 

Application:

Commom steel used to produce balls and rings of bearing. The product has characteristics of uniform-chemical composition, low percentage of harmful elements, high purity, well-distributed carbide, good surface quality. It also has characteristics of wide scope of plastic,stable heat-treatment quality, uniformand high hardness, high wear resistance,high strength of touching fatigue. It has excellent machining property afer spheroidize annealing.


The use of products The product is used to produce balls and rings of bearing. Future Development By rational rolling and cooling process, the product can be spheroidized on-line and can be used in drawing and machining directly by customers. By combining re-spheroidize annealing and re-crystallisation of semi-finished product, the steel wire process can be simplified.

 

Product show:

SAE 52100 Bearing Steel Round Bars

SAE 52100 Bearing Steel Round Bars

SAE 52100 Bearing Steel Round Bars

Q:How does special steel contribute to the tool manufacturing industry?
The tool manufacturing industry greatly relies on special steel, as it offers numerous benefits that enhance the quality, performance, and durability of tools. First and foremost, special steel is widely recognized for its exceptional strength and toughness, making it an ideal choice for producing top-notch tools that can endure heavy usage and extreme conditions. Furthermore, special steel boasts excellent wear resistance. Tools crafted from special steel can maintain their sharpness and cutting edge for extended periods, reducing the need for frequent sharpening or replacement. This not only saves time and effort but also boosts productivity in industries heavily reliant on tools, such as construction, automotive, and aerospace. Additionally, special steel can be heat-treated to achieve specific properties, including hardness, which is crucial for tools like drills, saws, and blades. This heat treatment process enables manufacturers to tailor the characteristics of the steel to meet the unique requirements of different tools, ensuring optimal performance and effectiveness. Moreover, special steel provides corrosion resistance, a vital feature for tools exposed to moisture, chemicals, or harsh environments. By preventing rust and corrosion, special steel helps prolong the lifespan of tools, reducing maintenance costs and ensuring consistent performance over time. Furthermore, the versatility of special steel allows manufacturers to create tools with intricate shapes and designs. This flexibility opens up possibilities for innovation and the development of specialized tools catering to specific applications and industries. Special steel can be easily machined, welded, and formed into various tool designs, enabling manufacturers to produce efficient and ergonomic tools that offer improved handling and user comfort. In conclusion, special steel plays a significant role in the tool manufacturing industry by providing strength, wear resistance, heat treatability, corrosion resistance, and versatility. These properties facilitate the production of high-quality tools that are durable, reliable, and efficient, meeting the demands of diverse industries and enhancing productivity.
Q:What are the challenges in machining special steel?
Machining special steel poses several challenges, including its high hardness and toughness. Special steels are typically designed to have enhanced properties, such as wear resistance or high strength, which makes them more difficult to machine compared to regular steels. The high cutting forces required and the rapid tool wear during machining are major challenges. Additionally, special steels often have low thermal conductivity, leading to increased heat generation during machining, which further exacerbates tool wear. Therefore, specialized cutting tools, cooling techniques, and machining parameters need to be carefully considered to overcome these challenges and achieve optimal results when machining special steel.
Q:What are the different surface finishing methods used for special steel?
There are several surface finishing methods used for special steel, including electroplating, powder coating, anodizing, painting, and passivation. These methods are employed to enhance the appearance, corrosion resistance, durability, and overall performance of the steel.
Q:What is the role of special steel in sustainable manufacturing?
Special steel plays a crucial role in sustainable manufacturing by offering numerous advantages that contribute to environmentally friendly production processes. Firstly, special steel is highly durable and has a long lifespan, which reduces the need for frequent replacement or repairs. This durability minimizes waste and extends the life cycle of products, reducing the overall environmental impact. Furthermore, special steel has excellent recyclability properties. It can be recycled multiple times without losing its quality or performance, making it a sustainable choice for manufacturers. By incorporating recycled special steel into the production process, manufacturers can reduce their reliance on virgin materials and decrease energy consumption and greenhouse gas emissions associated with the extraction and production of new steel. Moreover, special steel offers high strength and lightweight characteristics, enabling manufacturers to design products that are more energy-efficient. For example, in the automotive industry, using special steel in the manufacturing of vehicles reduces their weight, leading to improved fuel efficiency and lower emissions. This contributes to the reduction of carbon footprint and supports sustainable transportation. Special steel also plays a significant role in the production of renewable energy technologies. Wind turbines, solar panels, and hydropower systems require sturdy and resilient materials to withstand harsh conditions. Special steel provides the necessary strength, corrosion resistance, and durability required for these renewable energy infrastructure projects. By enabling the development of such technologies, special steel contributes to the growth of the renewable energy sector, which is essential for transitioning to a more sustainable energy mix. In conclusion, special steel plays a vital role in sustainable manufacturing by offering durability, recyclability, lightweight properties, and strength. By using special steel, manufacturers can reduce waste, energy consumption, and emissions, while also enabling the development of energy-efficient products and renewable energy technologies. Incorporating special steel into manufacturing processes is an essential step towards achieving a more sustainable and environmentally friendly future.
Q:What are the applications of special steel in the railway industry?
Special steel has various applications in the railway industry, primarily due to its exceptional strength, durability, and resistance to extreme conditions. It is commonly used in the manufacturing of railway tracks, ensuring their longevity and ability to withstand heavy loads and frequent train traffic. Special steel is also employed in the production of railway wheels and axles, providing enhanced wear resistance and improved performance. Additionally, it is utilized in the construction of railway bridges and tunnels, where its high tensile strength and corrosion resistance are crucial for maintaining structural integrity and safety.
Q:Can special steel be used in corrosive environments?
Yes, special steel can be used in corrosive environments. Special types of steel, such as stainless steel or corrosion-resistant alloys, are designed to withstand corrosion caused by exposure to moisture, chemicals, or other corrosive elements. These materials have a higher resistance to rust and corrosion, making them suitable for applications in corrosive environments like marine environments, chemical plants, or oil and gas facilities.
Q:Are there any international standards for special steel?
Special steel is subject to international standards, which are established by the International Organization for Standardization (ISO). ISO develops and publishes a variety of standards that encompass different aspects of special steel, including its composition, properties, testing methods, and quality requirements. These standards ensure that special steel manufactured by various companies and countries adheres to the same minimum quality and performance criteria. Apart from ISO, other organizations and standards bodies, such as the American Society for Testing and Materials (ASTM) and the European Committee for Iron and Steel Standardization (ECISS), also have their own specific standards for special steel. These international standards establish a unified framework for the production, trade, and utilization of special steel across diverse industries and countries, promoting consistency, reliability, and quality assurance.
Q:Can special steel be used in the production of springs for watches?
Yes, special steel can be used in the production of springs for watches. Special steel, such as stainless steel or high-carbon steel, is often preferred for making watch springs due to its durability, corrosion resistance, and ability to retain its shape and elasticity over time.
Q:How does special steel perform in terms of fatigue strength?
Special steel typically demonstrates excellent fatigue strength compared to other types of steel. This is due to its enhanced composition and specific manufacturing processes, which result in improved resistance to cyclic loading and repetitive stress. The unique properties of special steel make it highly suitable for applications that require exceptional durability and long-term performance under dynamic conditions.
Q:How does special steel perform in extreme weather conditions?
Special steel is designed to perform exceptionally well in extreme weather conditions. It has high resistance to corrosion, which means it can withstand exposure to harsh elements such as rain, snow, and saltwater without deteriorating. Additionally, special steels exhibit excellent strength and toughness, allowing them to maintain their structural integrity even in extreme temperatures, such as intense heat or freezing cold. Overall, special steel is a reliable and durable material that excels in challenging weather environments.

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