Rotary / Shaft / Round Kiln Calcined Bauxite

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Loading Port:
China main port
Payment Terms:
TT OR LC
Min Order Qty:
25 m.t.
Supply Capability:
2000 m.t./month

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Packaging & Delivery

Packaging Details:By wooden, loaded into containers.
Delivery Detail:60 - 120 days

Specifications

It can work both continuously and in batch 
Lowest fuel consumption 
Lowest power

New Prefabricated Kiln

 

For quick and easy installation on flat concrete floor, very compact with latest prefab kiln technology incorporated.

 

The prefabricated kiln is a small or medium size kiln which is fabricated in our factory and delivered in separate modules to be joined at the site.

 

To reduce the investment and operation cost, we built the prefabricated kiln with suspended kiln wall, which is supported by steel structure. Thus the wheel of the kiln car will be exposed in the atmosphere, the working tempeature of wheel is designed around 80°C and the requirement for lubrication will be much less.

 

The Unique Waste Heat Utilization system provides less power requirement and less fuel consumption.

 

The main parameters of one new concept kiln with daily output of 100T to be executed in 2010 are given as below for reference only: 

  • The designed sintering temperature: 1,670°C;

  • The designed limiting temperature: 1,800°C;

  • Output: 100T/day;

  • Total length: 40m (net width: 4.6m);

  • Product:  Calcined Bauxite, Synthetic Mullite, Homogenized Materials (Synthetic Mullite, Synthetic Corundum, and so on);

  • Fuel:  Coal gas

  • Fuel consumption:  30,000~33,000Nm3 of coal gas per day (its heat calorie value is about 2,700Kcal/Nm3), which is equivalent to 900Kcal per kg of calcined bauxite (Al2O3: 80~93%) at sintering working temperature between 1,650~1,670°C

  • Power consumption: 35~45 KWH

  • Firing period: 120 hours

  • Long firing time generating more corundum phase and few glass phase

Rotary / Shaft / Round Kiln Calcined Bauxite

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Q:Does anyone know the difference between refractory and thermal insulation material?
I will give you a relatively simple analysis. Refractory can bear above 1,200 degrees centigrade, but some refractory is not insulated. For example, refractory brick can be directly in contact with heat source, but it has little insulation effect. Refractory includes ceramic fiber, high silica and so on. And they can be also insulated. But insulation effect is not so good as insulation material. Insulation material generally can bear below 800 degrees centigrade, and it is large in thermal resistance, low in heat conductivity coefficient and high in porosity factor, thus reducing heat loss. Briefly speaking, insulated material is to store most heat, and just let a small quantity of heat run of through air, thus insulating heat. Refractory includes glass fiber, rock wool, aerogel blanket and so on.
Q:How to distinguish the fire rating of rubber and plastic thermal insulation material?
It is divided into level A, B1, B2 and B3. According to the current "burning behavior of building materials classification method", Level A insulation material is a non-combustible material, which belongs to YT. However, from the point of view of the current market , level A insulation material are very few, only glass wool, rock wool board, foam glass and vitrified micro bead. However, compared with level A insulation material, the more welcomed by the market is the organic insulation material. This is characterized as thermal insulation material, which is divided into three levels: level B1 is flame retardant, level B2 is flammable and level B3 is flammable. The level B1 nonflammable thermal insulation material is determined according to the fire endurance of the material. And different parts of the material are divided differently! Such as the common EPS / XPS insulation boards through special treatment of adding flame retardant. . Level B2 combustible insulation material is commonly the EPS expanded polystyrene foam insulation board and XPS board, that is, the ordinary plate. This material has low ignition point, and releases large amounts of harmful gases in the combustion process . Level B3 flammable insulation material is commonly the thermal insulation material taking polystyrene foam as the main material. Since this material is highly flammable, it has been out of the external wall thermal insulation materials. As for the civil construction insulation materials, China's current popular building insulation materials in the market are mainly made of three organic foams: EPS (molded polystyrene board), XPS (extruded polystyrene board) and PU (polyurethane).
Q:how to divided the external wall thermal insulation materials fire rating
Level A: Incombustible building material: It is a kind of material that almost does not occur burning. Level B1: Nonflammable building material: Non-flame material has good flame resistance. It is difficult to fire under the condition of open fire in the air or high temperature, and it is not easy to quickly spread, and when the combustion source is removed, the combustion will stop immediately. Level B2: Combustible building materials: Flame material has a good flame resistance. In case of fire in the air or at high temperature, it will immediately burst into flames, and easily lead to the spread of fire, such as wooden column, timber roof truss, timber beam and wooden stairs. Level B3: Combustible building materials: It has no any flame resisting effects, and is easy to burn, so the fire risk is high.
Q:What a blast furnace refractories generally?
Usually metal anchorage plus wear-resistant refractory spray paint. at the middle part we use high alumina bricks, corundum bricks. high duty refractory is important in improving bosh furnace lining.
Q:Who knows the fire resistant level of the rock wool color plate?
Hello; Same with other unprotected steel, the fire endurance of the color steel plate is generally 15 minutes. It is not a fireproofing material, let alone fire resistant level. If the color steel plate has sprayed fire retardant coating and the thermal insulation filling material in the core is rock wool fiber, it can achieve A level fireproofing requirements. The color steel plate refers to the painted steel plate, which is a steel plate with organic coating. The color steel board is divided into the single plate, color steel composite board, floor support board, ect. It is widely used in large public buildings, public plants, portable dwelling, and integrated housing walls and roofings. I hope that will help you.
Q:What are the use of fire-resistant material and admixture?
I am engaged in admixture and thus familiar. Welcome to exchange!
Q:what grades are fire resistance of fireproofing glass divided into?
Fire resistance of fireproofing glass is generally divided into three levels, class A glass can satisfy the requirements of fire resistance and thermal insulation at the same time. Class B, it's a kind of fireproofing glass that can satisfy the requirements of fire resistance and heat radiation strength at the same time. Class C can satisfy the requirements of refractory integrity, if you want to know more specific requirements, you can also surf the internet for a more detailed description.
Q:Which basic refractory is better?
The following companies are good: 1, Xuzhou Reka Casting Material Co., Ltd. Address: No.22-2 Luoshan Road, Economic and Technological Development Zone, Xuzhou, Jiangsu. 2, Golden Triangle Refractory Plant, Xinmi, Henan. Address: Ganzhou Street, Litang Village, Xinmi City, Henan. 3, Zibo Sun Refractories Co., Ltd. Address: Wujia Village, Shangjia Town, Zichuan(Wenchang Lake) District, Zibo City, Shangdong.
Q:how to classify the fireproofing material levels A1 A2 B1?
their classification is shown specifically in Fireproof  Specification of Building Interior Decoration Design GB 50222-95 appendix A, flammability,inflammability materials, flame retardency, noninflammability: combustion performance of A, B3, B2, B1 materials are divided into
Q:What are the advantages of refractory material?
Jingute WHL type, GDS type

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