Rotary / Shaft / Round Kiln Calcined Bauxite

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China main port
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Min Order Qty:
25 m.t.
Supply Capability:
2000 m.t./month

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Packaging & Delivery

Packaging Details:By wooden, loaded into containers.
Delivery Detail:60 - 120 days


It can work both continuously and in batch 
Lowest fuel consumption 
Lowest power

New Prefabricated Kiln


For quick and easy installation on flat concrete floor, very compact with latest prefab kiln technology incorporated.


The prefabricated kiln is a small or medium size kiln which is fabricated in our factory and delivered in separate modules to be joined at the site.


To reduce the investment and operation cost, we built the prefabricated kiln with suspended kiln wall, which is supported by steel structure. Thus the wheel of the kiln car will be exposed in the atmosphere, the working tempeature of wheel is designed around 80°C and the requirement for lubrication will be much less.


The Unique Waste Heat Utilization system provides less power requirement and less fuel consumption.


The main parameters of one new concept kiln with daily output of 100T to be executed in 2010 are given as below for reference only: 

  • The designed sintering temperature: 1,670°C;

  • The designed limiting temperature: 1,800°C;

  • Output: 100T/day;

  • Total length: 40m (net width: 4.6m);

  • Product:  Calcined Bauxite, Synthetic Mullite, Homogenized Materials (Synthetic Mullite, Synthetic Corundum, and so on);

  • Fuel:  Coal gas

  • Fuel consumption:  30,000~33,000Nm3 of coal gas per day (its heat calorie value is about 2,700Kcal/Nm3), which is equivalent to 900Kcal per kg of calcined bauxite (Al2O3: 80~93%) at sintering working temperature between 1,650~1,670°C

  • Power consumption: 35~45 KWH

  • Firing period: 120 hours

  • Long firing time generating more corundum phase and few glass phase

Rotary / Shaft / Round Kiln Calcined Bauxite

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Q:What is the the best ratio of mortar in refractory cement?
Specifical proportions are as following: 42.5R cement is 425 rapid hardening cement. Using the 425 cement to compound the mortar. The reducion of cement will naturally impact the workability of the mortar. The mix design standard of the mortar specifies the minimum amount of cement is not less than 200kg / m3. If it is composite mortar, and the strength and workability can be ensured, it is Ok to use 425 to compound. You can look for instructions of mixing proportion of mortar online as a reference.
Q:How to divide the materials according to the National Fireproofing Material Standard?
Each country has its own fire safety standards, I do not know which country's standard do you want to know, and each country of fireproof material to the division level is not the same. GB GB 8624, the German standard DIN 4102-1, the British standard BS 476, French standard NF P92 -501 and so on. GB 8624 is Chinese building materials and grade of combustion performance. The information coming form fire resources network (FireTC.
Q:How to divide the fire rating standards of insulation materials?
The fire rating classification standards of insulation materials, 1. Insulation materials with A-level combustion performance: inorganic fiber spraying, rock wool, glass wool, foam glass, ceramic foam, foam cement, close-celled perlite, etc. 2. Insulation materials with B1-level combustion performance: specially-treated extruded polystyrene boards(XPS)/ specially-treated Polyurethane(PU), Phenolics, Polystyrene rubber powder particles,etc. 3. Insulation materials with B2-level combustion performance: Expanded polystyrene sheets(EPS), Extruded polystyrene board(XPS), Polyurethane(PU), Polyethylene(PE), etc.
Q:What types does refractory floor include?
There are many types refractory bricks, including silicon aluminum refractory brick, the leading product in refractory bricks. And its high temperature resistance can reach up to 600 degree centigrade or more, so it is an excellent refractory brick. And this high-alumina refractory brick is very suitable for metal industry for its strong practicability. Another one is alkaline series refractory brick, including magnesite refractory brick, and these two bricks are good materials resistant to high temperature.
Q:How many refractories are there for boiler above 1200 ℃?
In addition to refractory brick, refractories include refractory concrete (refractory cement+aggregate), fire-resistant insulating layer (refractory cement+vermiculite powder or refractory cement + diatomaceous earth) and the like. Refractories often used are azs brick, corundum brick, direct-bonded magnesia-chrome bricks, carborundum brick, silicon nitride bonded silicon carbide brick, nitride, silicide, sulfide, boride, carbide and other nonoxide refractory materials, calcium oxide, chromium hemitrioxide, aluminium oxide, beryllia and other refractories. Thermal insulation refractory materials often used are diatomite product, asbestos product, insulation board,etc. Unshaped refractories often used are repairing mass, ramming mass, castable refractory, plastic refractory, refractory mortar, refractory gunning mix, sling refractory, refractory coating, lightweight refractory castables, stemming, etc.
Q:which kind of material should be used in fireproofing cabinet?
Natural stone,marble. advantage: Colorful, soft texure, natural and diverse texture, easy to cut or engraving molding. Disadvantages: Because it is a natural formation, tiny loose crackle is easily folded, because the stone is porous material structure, if sewage and waste water permeate in the structure in the process of production, transportation or construction, it's difficult to clean and easy to crack. In daily cleaning, it is inevitable that there will be some residue left, and dirt is filled into crack under the wiping of rag and becomes a breeding ground for bacteria. 2, granite. advantages: Granite has big density and high hardness, with wear-resistant surface, it's one of the most common materials for family decoration. Compared with natural marble, it can be used in the materials of kitchen countertops, and granite has good anti-bacterial regeneration ability. Disadvantages: As the cabinet table material, natural stone is usually not very long, so in order to produce a long overall table (especially U-shaped, L-type table), it will certainly exist joints, which are also easy to hide dirt. 3, artificial stone. advantages: Artificial stone has richful lines and colors, and it can be comparable to stone, it's non-toxic, non-radioactive, easy to clean, and can be truly seamless splicing. it belongs to economic environmentally friendly material. Disadvantages: Artificial stone belongs to the processing industry, and has low technology requirements, The inferior products of many small companys are fulled in the market and damage customers' interests. There exist faded color,poor aging resistance,oil stain and other issues in affordable products.
Q:Who knows about the fire endurance of sintered shaly hollow bricks?
Sintered shaly hollow bricks of Chu area have high intensity. The average compressive strength of them is up to 15.8, which matches with M7.5 cement mortar that has advantages of low water absorption, and good anti efflorescence performance. The fire endurance of sintered shaly hollow bricks should not exceed1050 degrees otherwise they will burn excessively. I, actually, think that the temperature should be controlled within 980 degrees. I hope my answer may help you.
Q:What are the types of refractory sealant?
Intumescent fireproof sealant: It has a characteristic of volume expansion when heated in the fire. Elastic fireproof sealant: Fire-resisting sealant with a certain to scalability (displacement capability) . Applications: Intumescent fireproof sealant is mainly used for sealing of single or small size bunches of cables through holes and filling of the gaps between the cables. Elastic fire resisting sealant is mainly used for fireproofing and sealing of construction joints (such as curtain wall gap).
Q:What is shapeless refractory with high performance?
The popular ones are: Non-cement fine powder bonded castable is a functional refractory castable with nano material introduced.
Q:How can refractory materials be divided?
There are many criteria for the classification of refractories.Just referring to a book about refractory.

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