Refractory Insulating Materials Ceramic Fiber Blanket HA

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Shanghai
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TT OR LC
Min Order Qty:
225 roll
Supply Capability:
50000 roll/month

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Product Description:

General information:

Cmax ceramic fiber blanket is made from high quality gao-ling clay, high purity alumina and silica oxides by spun or blown process. It is asbestos free. No chemical binder is added. Double-size needling provides blanket with great tensile or handling strength for easy installation. Blankets are available in various classified temperature from 1260ºC to 1430ºC.

Standard Sizes:

25*610*7200mm

50*610*3600mm

13*610*14400mm

25*1220*7200mm

50*1220*3600mm

 

Regular Density:

128kg/m3, 96kg/m3

 

Advantages:
Heat reflectance
Light weight
Flexible
Resilient to thermal stock
High tensile strength
Corrosion resistance
Easy to install
Asbestos free

Application:
Petrochemical process heater refractory fiber lining
Heat treating furnace or intermittent (shuttle) kiln hot face lining
General furnace backup insulation
Heat seals for kiln car or furnace door
Electrical insulator
High temperature acoustic
Fire protection

Non-standard sizes are available upon request.

TECHNIQUE DATA                                                                    

STD

HP

HA

HZ

CLASSIFICATION TEMPERATURE(C)

1260

1260

1350

1450

WORKING TEMPERATURE(C)

1000

1050

1200

1350

COLOR

WHITE

WHITE

WHITE

WHITE

BULK DENSITY(kg/m 3 )

96/128

96/128

96/128

96/129

THERMAL SHRINKAGE 24HRS                                                
(Density 128kg/m 3 )

≤ 3

≤ 3

≤ 3.5

≤ 3.5

THERMAL CONDUCTIVITY(W/m. k)                
(Density 128kg/m3 )

800C

0.15

0.176

0.160

0.155

1000C

0.170

0.220

0.180

0.230

1200C

-

-

0.260

0.31

CHEMICAL COMPOSITION(%)

Al2O3

45-46

45-46

53-55

38-54

SiO2+Al2O3

98.5

99

99

82-90

ZrO2

-

-

-

13-18

Fe2O3

≤ 0.4

≤ 0.3

≤ 0.3

≤ 0.3

 

 Refractory Insulating Materials Ceramic Fiber Blanket HA

 

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Q:What’s the density of ceramic fiber board?
The density of ceramic fiber board is 280-320kg/m3. Made by adopting wet process and vacuum forming techniques, the ceramic fiber board is higher in strength than the fiber blanket and vacuum forming felt, and it applies to high temperature fields with requirement on rigidity and strength of products. The ceramic fiber board has high compression strength and long service life, low thermal capacity and heat conductivity, non-brittle material quality and good toughness, accurate dimension and good flatness, easy cutting and installation, and good anti-wind erosion properties. With continuous production and uniform distribution of fibers, it has stable performance and fine sound absorption and noise reduction properties.
Q:What are the specifications of ceramic fiber rope?
Thickness: 1.5, 2, 3, 5, 6mm. Width: 20-900mm(Nickel chromium alloy wire, stainless steel wire and glass fiber are all reinforced.) Other specifications can be produced according to customers’ requests. Asbestos products have been acknowledged to be harmful to the human body and environment in recent years, and they are prohibited from production and have limited uses in the developed countries.
Q:Is high density ceramic fiber board environmentally friendly?
As far as I know, high density ceramic fiber board is environmentally friendly. For it is a kind of plate pressed by the raw material of ceramics and other plant fibers combining urea formaldehyde resin or other synthetic resins under the conditions of heat with pressure, it is more natural and environmental.
Q:What’s the price of refractory ceramic fiber blanket?
The price ranges from dozens to hundreds of yuan.
Q:What’s the difference between the ceramic fiber and glass fiber?
Both of them are inorganic nonmetallic material and silicate. They can be used as structural material focusing on mechanical properties and functional material focusing on characteristics of light, electricity, sound and magnet, etc. Their main difference lies in the operating temperature: the glass wool is less than 300℃, while the ceramic fiber can reach up to 1000℃.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What is the price of ceramic fiber fire-resistant cloth?
The common specification and model of ceramic fiber cloth: 1.5-6mm, general thickness: 1m, including nickel chromium alloy wire reinforced, stainless steel wire reinforced, glass fiber reinforced, ceramic fiber coating cloth, ceramic fiber slag cloth, ceramic fiber sintering cloth, ceramic fiber fumigation cloth. The price of ceramic fiber fireproof cloth is 5 yuan/m2.
Q:What is the standard of ceramic fiber board?
Ceramic fiber products use ceramic fiber as raw materials, and boast with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., they are used in the environment of high temperature, high pressure and easy abrasion.
Q:What is the standard of ceramic fiber?
The standard of ceramic fiber: Temperature classification: ordinary aluminum silicate fiber board 1100℃, standard aluminum silicate fiber board 1260℃, high purity aluminum silicate fiber board 1260℃, high alumina aluminum silicate fiber board 1360℃ and zirconium containing aluminum silicate fiber board 1430℃.
Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.

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