Refractory Insulating Materials Ceramic Fiber Blanket 1430C

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Shanghai
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Min Order Qty:
225 roll
Supply Capability:
50000 roll/month

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Product Description:

General information:

Cmax ceramic fiber blanket is made from high quality gao-ling clay, high purity alumina and silica oxides by spun or blown process. It is asbestos free. No chemical binder is added. Double-size needling provides blanket with great tensile or handling strength for easy installation. Blankets are available in various classified temperature from 1260ºC to 1430ºC.

Standard Sizes:

25*610*7200mm

50*610*3600mm

13*610*14400mm

25*1220*7200mm

50*1220*3600mm

 

Regular Density:

128kg/m3, 96kg/m3

 

Advantages:
Heat reflectance
Light weight
Flexible
Resilient to thermal stock
High tensile strength
Corrosion resistance
Easy to install
Asbestos free

Application:
Petrochemical process heater refractory fiber lining
Heat treating furnace or intermittent (shuttle) kiln hot face lining
General furnace backup insulation
Heat seals for kiln car or furnace door
Electrical insulator
High temperature acoustic
Fire protection

Non-standard sizes are available upon request.

TECHNIQUE DATA                                                                    

STD

HP

HA

HZ

CLASSIFICATION TEMPERATURE(C)

1260

1260

1350

1450

WORKING TEMPERATURE(C)

1000

1050

1200

1350

COLOR

WHITE

WHITE

WHITE

WHITE

BULK DENSITY(kg/m 3 )

96/128

96/128

96/128

96/129

THERMAL SHRINKAGE 24HRS                                                
(Density 128kg/m 3 )

≤ 3

≤ 3

≤ 3.5

≤ 3.5

THERMAL CONDUCTIVITY(W/m. k)                
(Density 128kg/m3 )

800C

0.15

0.176

0.160

0.155

1000C

0.170

0.220

0.180

0.230

1200C

-

-

0.260

0.31

CHEMICAL COMPOSITION(%)

Al2O3

45-46

45-46

53-55

38-54

SiO2+Al2O3

98.5

99

99

82-90

ZrO2

-

-

-

13-18

Fe2O3

≤ 0.4

≤ 0.3

≤ 0.3

≤ 0.3

 

 Refractory Insulating Materials Ceramic Fiber Blanket 1430C

 

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Q:Is ceramic fiber cotton block poisonous?
From the perspective of firing process, it is non-toxic. Adding ferric oxide and manganese dioxide in ceramic fiber cotton is traditional process. Then through physical and chemical reaction, stable silicate will be formed, and it does no harm to body; from the perspective of twenty-year history of products, no one case has been found to prove that consumers’ using ceramics would cause food safety incidents, thus further prove that the product is safe.
Q:What’s soluble ceramic fiber?
1. As a fibrous light refractory, the ceramic fiber is combined with excellent performance of traditional thermal insulation material and refractory material. Involved in many areas and widely used in various industry departments, its product can be seen as base material used to improve the thermal performance of thermal equipment like the industrial furnace and heating device, and realize structure lightening and energy saving; 2. It boasts low thermal conductivity, good thermal stability and chemical stability without corrosivity. The brake lining made from the fiber possesses high temperature resistance and dispersity, and is suitable for all sorts of blender mixers to stir; 3. It’s applicable for brake linings with requirements on high temperature resistance, thermal recovery and little noise in the brake area.
Q:Who knows the advantages of the far infrared ceramic fiber?
The heat transfer form of far infrared ray is to transfer heat by radiation and transfer energy by electromagnetic waves. When the heated object is shone by far infrared ray, a small portion of the radiation is reflected back and the vast majority is penetrated into the heated object. It greatly saves energy and is easy to make.
Q:How to keep ceramic fiber board?
Ceramic fiber board is rigid and high temperature resistant ceramic fiber board, using injection fiber as the raw material of ceramic fiber board and adding a definite proportion of the binder and packing grade additives. It is fully dispersed into paste in the mud pits through beater. It is pumped into the forming pool and stirred by using compressed air. It is made by putting mould into the forming pool and making the fiber pulp adsorbed on the mould by using the principle of vacuum. Ceramic fiber board is characterized by low thermal conductivity, good high temperature stability, resistance to air flow scouring, uniform density, excellent thermal shock resistance, excellent chemical erosion resistance( except phosphoric acid, hydrofluoric acid and strong alkali) and easy installation. It has good heat insulation capacity, which contributes to reducing the energy cost and cycle time and protects the furnace shell from the influence of heat shocks. It can also be directly used as refractory materials.
Q:What is ceramic fiber felt?
Ceramic fiber felt is a kind of fibrous lightweight refractory material. Ceramic fiber needling blanket is produced by continuous blowing of resistance furnace fusion or thread throwing. It possesses excellent mechanical properties through needling and hot compression and fixation technique, and can be directly applied in thermal insulation, furnace lining or processed into folded block and block. According to raw materials and formula, aluminum silicate needling blanket is divided into: standard type(SDT), high purity type(HP), high alumina type(HA) and zirconium containing type(SZA). Application: furnace lining, heat insulation of boiler, steam turbine and nuclear power, insulation of eliminating stress during welding, fire prevention, sound-absorbing, insulation, high temperature filter medium, wicket sealing, etc.
Q:What is the standard of ceramic fiber?
Basalt fiber cloth, with high strength, permanent flame retardancy, more than 1000℃ short-term temperature resistance, and used in the 760℃ environment for long time, is the ideal material to replace asbestos and glass fiber cloth. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What is the feature of ceramic fiber gasket?
1)Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃.2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What is the price of high alumina ceramic fiber cotton?
Refractory ceramic fiber jilt silk rug is 4,000 yuan/kg; ceramic fiber insulation refractory module is 4,700 yuan/kg; ceramic fiber refractory insulation board is 7,000 yuan/kg.
Q:How is the ceramic fiber cotton performance?
Ceramic fiber, integrating traditional thermal insulation materials with the excellent properties of refractory materials, is a kind of fibrous lightweight refractory material. Its product involves various fields and is widely used in various industrial departments. It is the basic material to improve the thermal performance of thermal equipment such as industrial furnace and heating device and achieve lightweight structure and energy saving. Performance and application: low thermal conductivity, good thermal stability and chemical stability, non-corrosiveness. Brake lining made by this fiber has good high temperature resistance and dispersion and is suitable for the mixing of all kinds of mixers. It is suitable for the brake lining with high temperature requirements, good heat recovery performance and small brake noise. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics. The application of it in cutting-edge science and technology departments such as aerospace and atomic energy is also increasing. It has a very prospective future. Ceramic fiber in our country starts late, but has always maintained a momentum of sustainable development with production capacity constantly increased and product serialization achieved.

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