Refractory Insulating Ceramic Fiber Blanket 1260 HP

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Qingdao
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Min Order Qty:
225 roll
Supply Capability:
50000 roll/month

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Cmax-Ceramic Fibre Blanket is ideal thermal insulation material, fire-proof material and sound-absorbing material. Ceramic fiber blanket has even texture and smooth surface. CNBM ceramic fiber blanket is made of high quality alumina-silicate ceramic fiber by using double side needling methods which improve the tensile strength and the flatness of the ceramic fiber blanket. Our ceramic fiber blanket contains no organic binders which guarantee the stability and constructability of the ceramic fiber blanket at both high temperature and low temperature. What’s more, we are main supplier of Morgan . 



Advantages:

Cmax ceramic fibre blanket is resistant to most chemicals attack except hydrofluoric phosphoric acid and high pH alkali(na2o or k2o). Its thermal and physical properties can not be affected by oil, steam and water, very good thermal insulating materials.
Heat reflectance
Light weight
Low thermal conductivity
Low heat storage
Flexible
Resilient to thermal stock
High tensile strength
Corrosion resistance
Easy to install
Asbestos free

Application:
Petrochemical process heater refractory fiber lining
Heat treating furnace or intermittent (shuttle) kiln hot face lining
General furnace backup insulation
Heat seals for kiln car or furnace door
Electrical insulator
High temperature acoustic

Technical Data

ITEM

STD

HP

HA

HZ

Classification Temp.,

1260

1260

1350

1430

Working Temp.,

1050

1100

1200

1350

Al2O3 Content

45-47

45-46

53-55

38-54

ZrO2 Content

--

--

--

10-18

Thermal Conductivity(w/m.k)

(1000 )  0.17

(1000 ) 0.22

(1200 )  0.26

(1200 ) 0.31

Thermal Shrinkage 24h,%

(1150 )   ≤3

(1250 )  ≤3

(1300 )  ≤3.5

(1350 ) ≤3.5

 

 Refractory Insulating Ceramic Fiber Blanket 1260 HP

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Q:How to keep ceramic fiber board?
Ceramic fiber laminated board belongs to high temperature resistant fiber board technology, and especially involves ceramic fiber board technology. It is made by using ceramic fiber as material. Its feature lies in that ceramic fiber is first made into ceramic fiber paper. 1. Multilayer ceramic fiber papers are stacked, pressurized and made into board. Binder layer is set every two layers of ceramic fiber paper one. 2. The thickness of the ceramic fiber paper one is 0.2-1.0mm. The thickness of binder layer is 2 0.5-3.0mm. The fiber diameter of ceramic fiber raw material is 1-5μm and the fiber length is 10-100mm. Ceramic fiber laminated board made by using the practical new program, has high density, strong tensile and impact resistant capability, good friction resistance performance, and certain flexibility, which is especially suitable for the sealing of the high temperature parts, the repair of furnace gaps, the backing lining of refractory materials, etc.
Q:What high temperature can the refractory ceramic fiber cloth tolerate?
It depends on what material used in the ceramic fiber. The normal operating temperature of aluminum oxide is 1200 degree. This is residential. It has 2200 degree high temperature in military.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:What are the specifications of ceramic fiber rope?
Product name of ceramic fiber rope: ceramic fiber packing and ceramic fiber rope(It is divided into ceramic fiber twisted rope, ceramic fiber woven rope, ceramic fiber square braided rope, ceramic fiber circular knitting, ceramic fiber loose rope, ceramic fiber cable rope of three strands, flat ceramic fiber packing, flat ceramic fiber square rope, etc.). Metal wire and glass fiber filament are reinforced. Specification: 6-160mm (other specifications can be customized according to specific situations)
Q:What are the specifications of ceramic fiber packing?
The specifications of ceramic fiber packing: 5 x 5mm-200 x 200mm; Special specifications or all kinds of non-standard products can be made according to customers’ requirements.
Q:What is the performance of ceramic fiber tube furnace?
The performance of ceramic fiber tube furnace is good, mainly used in small volume production and experiments of colleges and universities, scientific research institutions, industrial and mining enterprises. Ceramic fiber tube furnace is safe and reliable, easy to operate, and is of high accuracy of temperature control, good effect of heat insulation, wide range of temperature, high uniformity of furnace temperature, various temperature zones.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What is the difference between ceramic fiber insulated cotton and aluminum silicate cotton?
They are thermal insulated materials. You should decide to use which one according to the using environment. Aluminum silicate fiber cotton is suggested to be used in equipment insulation. In different using environment, their thermal insulation effect will be different. Ceramic fiber blanket is also called as aluminum silicate fiber blanket and aluminum silicate acupuncture blanket, and the main material is aluminum silicate fiber cotton. Considering the pure thermal insulation effect, ceramic fiber blanket is better than aluminum silicate insulation cotton. The reason is that ceramic fiber blanket is formed by double needle process from aluminum silicate cotton, which greatly increases its intertexture degree, resistance to lamination as well as tensile strength and flatness. Fiber blanket contains no organic binder/binding agent to assure its plasticity and stability in the environment of high and low temperature.
Q:Who knows well about the production process of the ceramic fiber?
Ceramic fiber, a type of fibrous lightweight refractory, possesses so many advantages as light weight, high temperature resistance, good thermal stability, low thermal conductivity, small specific heat and mechanical shock resistance. 1. Diameter of cellosilk: thread throwing fiber is thicker and its diameter is usually within the range of 3.0-5.0μm, while the injection silk fiber is usually 2.0-3.0μm; 2. Length of cellosilk: thread throwing fiber is longer and its length is usually within the range of 150-250mm, while the injection silk fiber is usually 100-200mm; 3. Thermal conductivity: the injection silk blanket is better than the thread throwing blanket for the former has finer fiber; 4. In terms of tensile strength and fracture resistance, the thread throwing blanket is superior to the injection silk blanket for the former has thicker fiber.

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