Refractory High Quality Ceramic Fiber Board

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Product Description:


Greatly reduce furnace steel structure of the load, prolong the service life of the furnace body .

Refractory high quality ceramic fiber board factory

Ceramic fiber blanket

Product Description:

Featured by the aluminosilicate ceramic fibercotton as the main raw materials are made using wet forming process.

Silicate Aluminum refractory (ceramic) fiber ropes, cloths, strips, packings and sleevings

Refractory ceramic fiber material is a kind of lightweight and efficient heat preservation heat insulation materials, compared with the traditional thermal insulation material, it has the following advantages:

1.Ceramic fiber lining low bulk density: ceramic fiber lining lighter than light insulating brick lining by more than 75%, from 90% to 95% lighter than the lightweight castable lining as the fiber lining can greatly reduce furnace steel structure of the load, prolong the service life of the furnace body

2.Low thermal capacity means the kiln in the operation of reciprocating absorb less heat, warming faster at the same time, greatly reduce the energy consumption of furnace temperature control operation, especially for reheating furnace of the furnace and furnace play a very significant energy saving effect

3.Ceramic fiber for lining construction is simple: this construction process without expansion joint, construction personnel after basic training can mount guard, construction technical factors on the lining heat insulation effect is small

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Q:As for fireproofing material rock wool and glass wool, which one is better?
Rock wool board and glass wool board are a kind of new construction thermal insulation material, it's widely applied in construction and has replaced traditional thermal insulation material to some degree. With the gradually deepening study of rock wool board, glass wool board, we can find that these insulation materials have advantages in many aspects but there are also many deficiencies, particularly there exists a lot of controversy about the impact on the human body. The production process of rock wool board and glass wool board usually includes: after melting in high temperature of rock or glass, inorganic fiber is produced by high-speed centrifugation equipment, and at the same time add binder,dust laying oil,silicone oil at certain proportion, then produce sheet material according to different requirements. It has good thermal insulation properties, mechanical property, sound absorption characteristics, belong to incombustible material and is cheap. In general, insulation, security and economy should not be contradictory, three aspects should be taken into account, balanced chosen and developed. Rock wool board and glass wool board and other such materials should be properly selected and applied to the appropriate structure, so that the choice of material will play their strengths and avoid their weaknesses.
Q:What is refractory cement?
Refractory cement is also known as aluminate cement, whose major mineral are monocalcium aluminate (CaO · Al2O3, abbreviated CA) and other aluminate as well as a small amount of dicalcium silicate (2CaO · SiO2), etc. The advantage is that it is easy to use, able to harden if mixed with added water without other binding agent usually. Refractory aggregate and powder can be added into it. If you use refractory cement purely, it will produce a lot of cracks after high temperature.
Q:How to divide the fire rating standards of insulation materials?
1. According to the GB8624-97 national standard, building materials can be divided into following levels in terms of combustion performance. A-level: Non-combustible building materials: Materials almost don't burn. B1-level: Fire-retardant building materials: Fire-retardant materials are good at resisting flame. It is difficult for them to burst into fire when coming across open fire in the air or at high temperature. It will not quickly get wilder and when the fire source removes, it will be extinguished immediately. B2-level: Combustible building materials: Combustible building materials can play a certain role in preventing combustion. It will immediately burst into flames when coming across open fire or at high temperature, and will lead to fire spreading, such as wooden pillars, roof frames and beams as well as stairs. B3-level: Inflammable building materials: Inflammable building materials are highly flammable with no flame retardant ability. The fire risk is high. 2.The exterior wall thermal insulation materials can be classified according to fire rating. 1. Insulation materials with A-level combustion performance: rock wool, glass wool, foam glass, ceramic foam, foam cement, close-celled perlite, etc. 2. The insulation materials with B1-level combustion performance: specially-treated extruded polystyrene boards(XPS)/ specially-treated Polyurethane(PU), Phenolics, Polystyrene rubber powdery particles,etc. 3. Insulation materials with B2-level combustion performance: Expanded polystyrene sheets(EPS), Extruded polystyrene board(XPS), Polyurethane(PU), Polyethylene(PE), etc.
Q:What's the heat conductivity coefficient, specific heat capacity and density of the refractory material of magnesite-chrome brick and magnesia-alumina brick respectively?
It is suggested that you find some samples of well-known manufacturers, such as Ogilvy and Mather Group, and that will be more correct.
Q:How to count the construction costs of refractories?
In winter, the temperature of the the fire-resistant masonry, fire-resistant plastic, sodium silicate, phosphoric acid castable should be maintained above 5 ℃. Usually greenhouses in which heating facilities are installed to maintain the appropriate temperaturere for the construction environment should be erected in refractory masonry. The temperature around the construction site of the industrial furnace and refractory masonry shall not be lower than 5 ℃.
Q:What are fire ratings of wall thermal insulation material?
1.thermal insulation material with grade A combustion performance: YT inorganic active insulation material for wall thermal,rock wool, glass wool, foam glass, foamed ceramics, foam cement, hole-closed perlite, etc. 2.thermal insulation material with grade B combustion performance: Extruded polystyrene board(XPS)after special treatment/polyurethane(PU) after special treatment, phenolic aldehyde,gelatine powder polyphenyl granule, etc. 3.thermal insulation material with grade B2 combustion performance: Molding polystyrene board(EPS), extruded polystyrene board(XPS), polyurethane(PU), polyethylene(PE), etc.
Q:What are the applications of refractory in petroleum?
It can be used in chemical filler. For general process, some insulation parts also need to use refractory.
Q:What refractories are used in various parts of the blast furnace.
Blast furnace from top to bottom has the throat, hearth staves, waist, bosh, hearth and furnace bottom. the specific structure is as follows: The throat is the first to be affected by the impact and abrasion, generally use high-density alumina bricks. the upper and central portion of temperature furnace is only 400 ~ 800 ℃, the area with high alumina bricks and silicate bricks. The lower part of furnace is subject to erosion and dust erosion alkali metal vapor due to high temperatures, it is required in such case to use high quality clay brick,high alumina brick,carborundum brick,corundum brick that is slag resistance and alkali resistance, temperature resustant and wearproof. Furnace bosh temperature reached 1400 ~ 1600 ℃, serverly eroded by slag,vapor, flush. so we use carborundum brick and reaction-bonded silicon carbide brick. Bosh temperature reaching1600 ~ 1650 ℃, using alumina brick, corundum brick or silicon carbide brick. the temperature of Hearth near the upper portion of the outlet zone at 1700 ~ 2000 ℃, use of silicate bricks and corundum castable graphite filler, silicon carbide bricks. In 1450 Silly twitch bottom temperature sealing die of hunger slander bet phoenix astringent preserved Grade ~ 1500 ℃, use of graphite bricks and microporous carbon bricks, now use more corundum brick, corundum mullite brick and synthetic mullite brick. x26lt;P class x3d "share-btn"x26gt;
Q:What's the commonly used refractory material for ladle?
Commonly used types of refractory material for ladle are as follows: high-alumina brick, clay brick, magnesia-carbon brick, aluminum carbon brick, magnesia chrome brick, spinel brick, corundum brick, high alumina castables, aluminum silicon carbide carbon castables, refractory castables for ladles, magnesium castables, magnesia chrome spray coating, dry vibration materials, etc. Hope it's helpful for you!
Q:What are the specific steps of stirring the steel ladle castable?
Steps are as follows. 1 Compulsory mixer is used to stir the castable and bags, rope and other debris can not mix in the castable when stirred. 2, Castable should be unpacked on the scene. Stirred volume depends on the capacity of the mixer. Castable should be accurately measured and put into a blender. 3 The process of first dry mixing and then wet mixing is adopted. After the castable is added to the mixer, it is dryly mixed for 2 minutes, add about 5.2 to 5.5 percent of water and continue to add water while stirring. Water that is 80% of the total should be added, and then decide whether to continue to add or not depending on the consistence (noting that the water must be clean water and sewage can not be used). Then it is wetly mixed for 4 minutes and stirred for not less than 6 minutes at one time, until castable is even. In general, the bottom is slightly dry and the wall of the ladle is slightly dilute (the amount of water is only for reference). 4, The amount of water and mixing time should be controlled strictly when stirred to ensure that the needs of the consistency are met. If castable is too thin, it will seriously affect the quality of the material. The stirred volume, stirring time and water that is added should be consistent and they can not suddenly be thick or suddenly be thin. If the consistency does not meet the requirements, the castable should be put back to the mixer and stirred with appropriate water or dry materials. 5, It should be stirred evenly and casting should finish in 20 minutes, in order to avoid sclerosis, affecting structural strength of ladle lining 6, After each completion of construction, varieties of castable should be changed and the mixer should be cleaned 7, Stirring can stop in halfway. If the mixer breaks down and it can be repaired in a short time, some of the materials have to be removed before the machine is opened. If the machine can be repaired on time, castable refractory should all be removed.

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