PET Mould and Parts with Hot Runner System Professinal Preform

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Shanghai
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TT OR LC
Min Order Qty:
1 set
Supply Capability:
100 set/month

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Product Description:

 PET Mould and Parts with Hot Runner System Professinal Preform

 

 

pecifications

Mould steel : DIN 2316,S136 

Product material:steel
size:customized

Process:injection molding

Colour:as customer's requirements

    

Mould BaseLKM,HASCO,DME
Cavity/core material2738,2343,S130,2344,718,8407,S136,P20,KD-61,NAK80,H13 ect
Cavity QTYSingle-cavity/Muti-cavity
RunnerYudo cold/hot runner
GateSubmarie gate,side/edge gate
Mould lifetime500,000 shots
Plastic part materialPC,PA,ABS,PVC,PA66+GF,TPE,SAN,POM.etc
Lead time20-40days based on different products
PackageWooden cases or cartons
PortShenzhen
Design sofewareUG/CAD/PROE

 

 


Our Services

 

1. Can supply with both Mold  & Molded parts

 

2. Provide Milled Prototype Making, Mold Design, Mold Making, Mold Testing, Molding, Products assembly...services

 

3. With more than 25 years experience, all of works are done 100% in our factory in Taiwan!

 

4. Low volumes / Small orders are welcome! Please contact us to discuss case by case. 

 

5. Accept only OEM / ODM / Customer Projects. We do not have any existing molds for sell.

 

6. Mold building lead time: Around 40-50 days, with 1st Mold trialing report and Mold trailing samples  

 

     

 

Product Description

  

 

Plastic materials:

PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PBT+GF30%...etc.

Other materials:

Rubber, Silicone rubber, LSR, aluminum, zinc...Metal...etc.

Quality:

ROSH and SGS standard

Feature:

Non marking and Non flash

Size:

According to your drawing

Color, Quantity, Unit price, Tooling cost, Tooling size:

To be discussed

Mold structure:

Injection Mould, Plastic Mold, Overmould, 2k mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold, Collapsible Core Mold, Die Sets, Compression Mold, Cold runner system LSR Mold,…etc.

Mould Base:

HASCO standard, European standard, World standard

Mould Base Material:

LKM, FUTA, HASCO, DME, etc. or as per customer’s requirement.

Surface Finish:

Texture (MT standard), high gloss polishing

Finish:

Mirror finish etc.

Cavity / Core steel:

P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 etc.

Cavity:

Single cavity, Muti Cavity, based on customer’s requirement.

Hot / Cold Runner:

HUSKY, INCOE, YUDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.

Mould Life:

1,000 to 1,000,000 shots

(according to your working environment)

Design & Program Softwares:

CAD, CAM, CAE, Pro-E, Solid works…etc.

Equipments:

High speed CNC, standard CNC, EDM, Wire Cutting, Grinder, Plastic Injection Molding Machine for testing mold from 50-3000T available.

Package:

Standard exported wooden box packed, fumigation process (upon required)

Mold building lead time:

T1, 40~50 days, parts measurement report (upon required).

Annual production:

250 sets of mold


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Q:What are the molding methods of plastic molding mould?
Injection molding; Plastic extruding and forming; Plastic compression molding; Plastic blow molding; Plastic heat forming; That's all I know. I hope it helps. The specific thing, can go online check!
Q:What are the types of molds?
Mold can be divided into metal mould and non-metal mould. The metal mould is divided into: casting mould (non-ferrous metal casting, steel casting) and forging die etc. Non-metallic mold is also divided into: plastic mould and inorganic non-metallic mould. And according to the material of the mould itself, the mold can be divided into: sand mold, metal mould, vacuum mold, paraffin mold and so on. With the rapid development of polymer plastics, plastic mould is closely related to people's life. Plastic mould can be divided into: injection molding mold, extrusion molding mold, gas auxiliary molding mould and so on. Large-scale production of non-sheet metal parts - cold heading, die forging, metal mould, etc. molds
Q:What certificate does the mold major need to take an examination?
In the process of mould manufacturing and assembly and debugging, mold designers need to participate in partial or whole modification scheme, until the end of mould can produce qualified products, mould acceptance. Mold simulation analysis: in mould design, according to experience and general principle, mold designers have a basic idea of mold structure. Is this mold able to produce qualified products? In practice, numerous factories have failed in different forms and degrees. Serious when, the mold cannot produce qualified products, even if spend a lot of manpower and outsourcing cost, even to design and manufacture the new mould, still unable to produce qualified products, project complete failure. When you meet the difficult mold should use CAE this effective weapons, analyze the possibility of various mould validation, find out the most reasonable mould structure and process solutions. This step is to optimize the mould and validate the mould design. For stamping die, for example, we use the Stamp Engineer analysis (we also use for a long time before Pam - Stamp), analyze the possible variant comparison, finally find out the most reasonable mould design scheme. The optimization and validation of the mould design scheme greatly improved the success rate. The time of die adjustment is greatly reduced, not only saves time, but also saves a lot of unnecessary trying and repairing cost.
Q:What is the design philosophy of the mould?
In the early failure mode of the die, the fracture of the die, the collapse of the molds, the crack in the bottom of the cavity and the cracks in the bottom of the die. The factors affecting die life are more, and the design of die is the foundation of die life. The design of die design is the structure design of the die, the design of forming mould cavity and the determination of mould steel, mould hardness and so on. Mould manufacturing process refers to molding process, heat treatment specification and surface treatment technology. This paper discusses the measures to improve die life from two aspects: mould design and mould manufacturing.
Q:What does the mold and the flying model mean
It's the match model. If you know what to do with the fitter, you will know that it is the place where the higher ground is polished and the uneven ground is polished. Fly mode to use to the red lead, similar to Indonesia, the two sides laminating will have red mark, where sealant plane if there is no stamp, just sign here has a problem, will need to be polished. And this process is called the flying model. You still need to see it on the ground.
Q:Why are the stamping molds wrinkling?
The reason for the wrinkling of the stretcher is that the pressure of the elastic pressure plate is too small, or it may be too large for the extension of the groove. The solution is to increase the pressure of the elastic press and reduce the R in the concave cavity. The gap between the wrinkling and the convex and the concave is not very important.
Q:How do you buy the die?
Borrowing: fixed assets -- molds Tax payable - the VAT (input tax) Loan: bank deposit/accounts payable/stock cash Depreciation time: eliminate the residual value rate general 5%, according to 10 years depreciation So that's the original value minus 5 percent of the original value divided by 10 years divided by 12 months is equal to the cumulative depreciation of every month.
Q:Injection mold. What does the soft mold mean? What's the difference between a quick one?
A soft die is a concept that is relative to a hard mold. In the process of component design generally need to verify the design of plastic parts is reasonable, can meet the requirements of the assembly and product design changes may need to be kept. This way, we need to open a sample molds before mass production. Until the design is no longer changed, the initial mass production is limited to a single hole of capacity, which requires a large cavity. In the comparison between soft and hard models, the soft mold is not as good as the hard mold (which is the die life), except for the steel choice. What do you mean by a quick form that you don't understand? Is it a plastic block? If this is the case, then a quick form is not needed, but only a few or dozens of samples can be done, and the cost is high. The average life span of a soft mold is no less than 50,000 modules, even higher. If batch not small plastic parts, often one a hole to use soft model completely can satisfy capacity.
Q:How is the die in the manufacturing industry
According to the specific use time of the mould, such as one year can be used in manufacturing expense account. You may enter a long-term deferred expense account for more than one year.
Q:How many types of molds? Please help me out!
The classified method of plastic mold profile at 11:30 on Friday November 7, 2008 mold is one of the important technology and equipment, modern industry is an integral part of many industrial products production. After China's accession to the WTO, the ability to attract foreign investment increased year by year, the increasingly prominent position, to become the world manufacturing factory of all kinds of industrial products mold imports more and more. The type of mold is usually carried out in accordance with the process of processing object and different classification, from the industry point of view to see the distinction between the main plastic mold, rubber mold, metal cold punching mold, metal cold extrusion die and hot extrusion die, metal drawing dies, powder metallurgy mold, metal die-casting mold, metal precision casting die mold, glass, glass fiber reinforced plastic mould and so on. Although there are many kinds of molds, the main items in the tax classification are the items of the tax items 84.80 and 82.07. The following is a description of how different types of molds used in the most common plastic processing are described. Plastic forming method of the most common general divided into two categories: the melt molding and solid phase is melt molding plastic heat to above the melting point, make the molten forming way, belongs to the molding methods of molding process mainly include injection molding, molding (shrinkage) molding, extrusion molding, etc; Solid-phase molding refers to a type of forming method in which plastic is kept solid under molten temperature

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