PC Lamp Light LED Tube Profile Making Machine Extrusion Production Line

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Product Description:

  PC Lamp Light LED Tube Profile Making Machine  Extrusion Production Line

Our company in PC lamp extrusion production line with many years of experience, has been general customers approval.
       This production line is mainly used to produce PC fluorescent tubes, LED lamp (LED fluorescent tubes), PC tube, transparent double-color tube, grind arenaceous pipe and fluorescent lamp categories include smooth, double-color, grinding, sandblasting, light diffusion, semicircle, etc.
      PC tubes chimney as long as used to manufacture LED energy-saving lamps, LED energy-saving lamps due to its privileged energy-saving effect, more and more get the market approbate, such as the ordinary sunlight 40 w light intensity, LED lamp only need 12w can achieve the same intensity, Moreover LED fluorescent lamp of long service life, and does not have mercury pollution.
      Pc tube extrusion production line is mainly composed of chimney profiles extrusion host, 3d electric calibrating bench, belt gauzing machine, cutting machine, feeder components. Extrusion host adopt efficient extrusion screw, variable-frequency regulating speed technology, on the basis of various specifications of product configuration of different specification host, Calibrating bench adopt stainless steel wet pan, match domestic brands vacuum pump. Drawer adopts Siemens motor, frequency conversion control, manual or automatic electric lift, belt traction, Cutting machine adopts imported sawblade positioning cut off.

The whole production line includes the following parts:

1. Drying machine

2. SJ-45 single screw extruder

4. profile molds (make according to your requirements)

5. Vacuum cooling shaping table

6. Belt type tractor

8. Precise Cutting machine

9. Automatic  Stacker

Advantage and application:

1. Automatic cutting machine, cutting process with synchronized traction,Cutting length of by laser positioning, automatic/manual/timer/counter/reminder,.Online cutting length error in (0.20mm)

2. The Extruder  has  frequency converter  to save   energy power/ Electricity

PC Profiles production line

Raw material granulator Drying Machine  Extruder Vacuum Cooling Shape Table Belt type double motor Drawing machine Film device Cutting Machine Stacking Rack(final products)  

The main technical parameters

Model

SJ-45

SJ-55

SJ-65

SJ-80

SJ-90

Screw diameter(mm)

φ45

φ55

φ65

φ80

φ90

Center Hight(mm)

1000

1000

1000

1000

1000

Production capacity (kg/h)

45

70

100

150

180

Screw  Rotational Speed(r/min)

90

90

90

90

90

Main Power(kw/h)

11

15

22

30

45

Heater ouan

2+2

3+2

4+3

4+3

4+4

Total installed capacity(kw)

18

25

38

50

70

Weight(t)

1

1.2

1.5

1.8

2.2



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Q:What are the processes and machines used in the manufacture of plastic products?,
In recent years, the proportion of plastic products is increasing rapidly in many fields, such as household appliances, instruments and meters, building materials, automobile industry, daily hardware and so on. The requirement of high precision and high performance of plastic products increases with each passing day, which makes the precision forming technology progress constantly. Injection molding is one of the most important plastic forming methods, and many factors affect the precision injection molding. 1. in the early stage of the design of plastic products, injection molding materials should be selected according to their application environment. 2. precision molds, rational design of precision injection mold is the basis and necessary prerequisite for precision products. Precision molds are indispensable to produce precision products. The precision of the die is usually affected by the temperature control of the die, the precise manufacture of the die and the choice of the plastic shrinkage when the die is designed. 2.1 control of the mold temperature due to the effect of mold temperature on shrinkage molding, but also directly affects the mechanical properties of plastic products, can also cause various defects of product surface flooding, so must keep mold in the specified temperature range, but also to make the mold temperature changes over time. In the injection molding of general precision parts, the temperature of the die is controlled mainly to increase productivity. But the impact of temperature control of mold for injection molding is great, it affects parts of the shrinkage, shape, crystallization, internal stress, so the design of mold hot loop temperature distribution at the request reasonable precise control accuracy, the best use of mold temperature machine and cold water machine control.
Q:What kind of oil is commonly added in the reducer of plastic processing machinery? Five
Gear oil should be added, and the old one may be flooded or originally not gear oil.Regular is ok.
Q:The next 5 to 10 years, small workshops waste plastics processing prospects for development?
The outlook is certainly bad, the key is in the purchase channels, technical management costs
Q:I plant mainly produces plastic products,
Can be deducted from the value-added tax invoices on value-added tax deductible, in addition to the purchase of equipment costs, if there are qualified transport documents, you can also by freight * 7% deduction of input tax
Q:What kind of production equipment will be needed for plastic processing plants for daily necessities?
You need to have a simple point injection molding machine (injection molding machine according to your size, injection molding products) cooling water circulation system, but also have a scrap machine, if you do have a best particle granulator, should be so much.
Q:Rubber, plastic, machining specialty, which university is good?
I think Qingdao University of Science & Technology is good, research and production integration, employment is no problem.
Q:Is there any harm to the body in the plastics processing industry?
Some large metal washing plants, paper mills, leather factories, food factories, etc., should be used in the use of mechanized operation, reduce manual operation, prevent long time direct contact with the skin. Pregnant women should change jobs appropriately so as not to influence the next generation. The waste water discharged by the factory should be discharged after the sewage treatment has been purified to meet the national discharge standard so as to ensure that our groundwater resources are free from pollution.
Q:Plastic processing process
The purpose is to beautify the surface of plastic products, usually including: mechanical modification, namely with filing, grinding and polishing process, the removal of parts on edges, burrs, and fixed size; finishing, including coating surface parts, the use of a solvent to surface brightening, covered with patterned thin film surface; colour. Including painting, printing and printing; metal plating, including vacuum coating, electroplating and chemical plating method etc.. Among them, the hot stamping is heated, under pressure, the hot film on the color of aluminum foil (or other pattern film) transferred to the workpiece. Many household appliances and building products, daily necessities and so on use this method to obtain the metal luster or the wood grain and so on the pattern.
Q:I would like to do plastic crushing processing,
Different kinds of waste plastics have different characteristics. As far as impurity content is concerned, waste materials in the middle and outer corners of the factory produce impuritiesThe content of less than 0.1%, piled up scrap for a period of time and other products used for% impurity content 0.1 ~0.5%, mixed with aluminum, cloth and paper composite plastic waste impurities are often more than 10%. For used waste plastics,According to different use conditions, will include ultraviolet radiation, heat, oxygen aging effect, pollutants.Ring. For different shapes of waste plastics, the volume density of materials after crushing is very different, film, sheet, flatThe volume density of the crushing material is smaller, which is a problem that must be considered in the process of waste plastics recycling and granulation.Two. Pretreatment of waste plasticsFrom discarded packages, such as bags, shopping bags, bottles, cans, boxes and waste agricultural film waste plastics, inPretreatment prior to granulation. The pretreatment process mainly includes classification, cleaning, crushing and drying.Classification work is the classification of miscellaneous waste plastics products according to the type of raw materials and product shapes classification. By raw materialsClass sorting requires operators to have a good knowledge of identifying plastic varieties, and the purpose of sorting is to avoid different speciesThe resulting polymers are incompatible with recycled materials and have poor performance. They are classified according to the shape of the product to facilitate the use of waste plasticsThe crushing process can be carried out smoothly, because the film, flat and fabric used in crushing equipment with some thick and hard wareThe crushing equipment often can not replace each other.
Q:What chemicals should be used in plastic products?
Additives mainly in the following categories:OneAntioxidantsAntioxidantUnsaturated double bonds in plastics are absorbed by oxygen atoms, heat and lightCaused by breaking, resulting in free radicals, which cause a chain reaction, so that the molecular chain scission or formation of chain cross-linking,Resulting in lower or weaker strength of plastic products. The function of antioxidants is to delay the oxidation of plasticsBreak down and prolong the life of plastic products. The antioxidants used in the plastics industry can be divided into functions: (One)Inhibitors of oxidative chain reactions, such as alkylphenolAlkylPhenolButyl tolueneButylatedHydroxytolueneAbbreviationBHT) aromatic aminesAromaticAmines) phenyl - -B-Resistant amine(Phenyl-B-Naphthylamine), were of Kun (AlkylQuinoneAlkenyl bisphenol A(AlkyleneBisphenolAlkyl phenol sulfideAlkylPhenolthioetherSalicylic acidBenzene fingerPhenylSalicylateAnd so on) etc.. (

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