Oven heat resistant ceramic fiber blanket/ceramic fiber mat

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Tianjin
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TT OR LC
Min Order Qty:
20 roll
Supply Capability:
10000 roll/month

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Description

Ceramic Fiber Blanket is made by continuous processing method. The fiber interweave shapely after being needled. It has excellent tensile strength. The blanket do not contains any bonding agent.

Ceramic Fiber Blanket not only can resist the chemical species, but also the hydrofluoric acid, phosphoric acid and strong base. The Fiber Blanket has excellent capability of resisting the oil. After being dried, it will repossess the thermal characteristic and the physical feature.

Okorder providers various densities and thickness of Ceramic Fiber Blanket, pleases contact us for your needs.

 

Ceramic Fiber Blanket Advantages:
 -Low heat conductivity and thermal capacity
 -Excellent thermal stability and shock resistance
 -Strong tensile resistance
 -Excellent heat insulation, fireproof and sound insulation

 

Ceramic Fiber Blanket Applications:
-Industrial kiln, heating device, high-temperature pipeline wall lining.
-Heat insulation of electric boiler, steam turbine and nuclear electricity.
-Wall lining of chemical high-temperature conversion unit and heating equipment.
-Fireproof and heat insulation of tall buildings.
-Heat insulation of kiln door and roofs.
-Materials of high-temperature filtration.

 

 Technical Parameters:

Type

Ordinary

Standard    

High   Purity  

High   Aluminium  

Zirconia    

Classification   temperature (°C)

1100

1260

1260

1360

1430

Working   Temperature (°C)

<   1000

1050

1100

1200

1350

Color 

white

spotlessly   white 

spotlessly   white

spotlessly   white

spotlessly   white

Density    (kg/m3)

96
  128

96
  128

96
  128

128
  160

128
  160

Shrinkage   on heating (%) (24 hours,density as 128/m3)

-4
  (1000°C)

-3
  (1000°C)

-3
  (1100°C)

-3
  (1250°C)

-3
  (1350°C)

Thermal   conductivity by different temperature (w/m.k) (density as 128kg/m3)

0.09(400°C)
  0.16(800°C)

0.09(400°C)
  0.16(800°C)

0.09(400°C)

0.16(800°C)
  0.20(1000°C)

0.12(600°C)
  0.20(1000°C)

0.16(800°C)
  0.20(1000°C)

Tensile   strength (MPa)
  (density as 128kg/m3)

0.04

0.04

0.04

0.04

0.04

Chemical   composition

 (%)

AL2O3

44

46

47-49

52-55

39-40

AL2O3+SIO2

96

97

99

99

-

AL2O3+SIO2+ZrO2

-

-

-

-

99

ZrO2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Size    (mm)

Spec.   7200×610×10-50 Other sizes can be available.

 

Grade

COM

ST

HP

HA

HZ

Tenglong Style

4220C

4220ST

4220HP

4220HA

4220HZ

Category temperature (°C)

1050

1260

1260

1360

1430

Operating Temperature(°C)

<1000< span="">

1050

1100

1200

1350

 Color

white

spotlessly white

spotlessly white

spotlessly white

spotlessly white

volume concentration (kg/m3)

96
 
128

96
 
128

96
 
128

128
 
160

128
 
160

permanent linear shrinkage rate   (%)(Insulation 24 hours, volume concentration 128/m3 )

-4
 
(1000C)

-3
 
(1000C)

-3
 
(1100C)

-3
 
(1250C)

-3
 
(1350C)

The hot surface temperature thermal   conductivity (w/m.k) volume concentration 128kg/m3 128kg/m3)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)

0.09(400C)
 
0.176(800C)
 
0.22(1000C)

0.132(600C)
 
0.22(1000C)

0.76(600C)
 
0.22(1000C)

tensile strength (MPa)
 
(volume concentration 128kg/m3

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

0.08-0.12

elemental composition
 
(%)

AL2O3

44

46

47--49

52-55

39-40

AL203+SIO2

96

97

99

99

-

AL2O3+SIO2+Zro2

-

-

-

-

99

Zro2

-

-

-

-

15-17

Fe2O3

<1.2< span="">

<1.0< span="">

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Products size (mm)

Common Specifications7200×610×10-50Other   specifications on request made

 

Why us

Professional fire brick manufacturer. We have being specialized in producing refractory fireclay brick for more than 40 years so that we can guarantee a stable quality.

Guaranteed quality. Our production process conforms strictly to the requirements of ISO9000 quality management system. Quality inspection is carried out in every links of our production. SGS third party inspection is available.

 Sound after sales service. We provide sound after sales service. We provide 24 hours’ consultation service. We are ready to answer your consultations at any time.

 


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Q:Does anybody know the specification of ceramic fiber composite material?
Ceramic fiber board LY-264B m3 40.19 Thickness=100mm b L80 Ceramic fiber board LY-264B m3 0.95 Thickness=80mm c L50 Ceramic fiber board LY-264B m3 31.86 Thickness=50mm d L62A Ceramic fiber board LY-164B m3 40.77 Thickness=62mm a L100
Q:What’s the maximum bearing temperature of the refractory and high temperature resistant ceramic fiber cotton?
It depends on what material the ceramic fiber gasket uses. It’s usually referred to high temperature gasket made from ceramic fiber paper. It is generally classified into normalized form and high alumina type, of which the former can resist the maximum temperature of 1260℃ and its continuous use temperature is 1000℃, the latter can be used for a long period at the temperature of 1200℃. Nichrome wire, stainless steel wire and glass fiber are reinforced. Ceramic fiber coating cloth and slag cloth, sintering ceramic fiber cloth and ceramic fiber fumigation cloth) Characteristics of the ceramic fiber cloth: high temperature resistance, low heat conductivity, thermal shock resistance, low thermal capacity; superior insulating property at high temperature, long service life; resistance to nonferrous metals like molten aluminum and zinc erosion; low and high temperature strength; innocuity with no adverse effect on the environment.
Q:What degree can the high temperature ceramic fiber paper tolerate?
It depends on what material used in ceramic fiber gasket. It usually refers to a high-temperature gasket made by ceramic fiber paper. It is usually divided into standard type and high alumina type. Temperature resistance of standard type is 1260 degree and the long-term temperature in use is 1000 degree, while the long-term temperature in use of high alumina type is 1200 degree.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:What is the standard of ceramic fiber?
Basalt fiber cloth, with high strength, permanent flame retardancy, more than 1000℃ short-term temperature resistance, and used in the 760℃ environment for long time, is the ideal material to replace asbestos and glass fiber cloth. Products of ceramic fiber, made by using ceramic fiber as material, refers to industrial products with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages. It is exclusively applied in all kinds of high temperature, high pressure and environments where it is easy to wear.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
Ceramic heater plate is a heater with high heating temperature and long service life. It can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Element structure of ceramic heating plate (far-infrared heating plate, embedded ceramic heating plate): Adopting high radiance glaze and ceramic material with good thermal shock performance as base material, ceramic heating plate is sintered at a time with high-quality nichrome wire.
Q:What is the feature of ceramic fiber washer?
1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:How is the quality of ceramic fiber vermiculite cloth?
The quality is good. The refractory temperature of ceramic fiber vermiculite cloth is 1200-1450 degree. Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.

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