Mullite Castable In Refractory Cement

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Specifications

Mullite castable in refractory cement
1. Refractoriness1750degree.
2. Can according to customers' requirements.

                                        Mullite castable in refractory cement

Pls kindly note: in order to save your golden time:

By Email:pelletmachine AT aol.com; info AT cs-machine.com

Brief introduction:

Refractory materials can be divided into shaped refractory products(Such as: Refractory brick ,Fire clay brick,High alumina brick, Heat insulation brick,Ceramic fiber products ect) andunshaped refractory materials(Such as:Refractory castable, Plastic refractory, High temperature refractory mortar ect), Widely used in metallurgy, petroleum, chemical industry, Cement, Glass, Casting,carbon,building materials, machinery processing, military, etc.

Refractory raw material: The chamotte, Calcined flint clay, Calcined kaolin, Sintered mullite,Bauxite,flint clay, aggregate, fused mullite

Made process:

Made from the natural high quality bauxite, our product is through multi-level homogenozaotpm and then calcined at about 1750 degree. it possesses many good characteristics such as high bulk density, stable quality, good thermal shock resistance, small index of high temperature creep and good resistance to cheamical  corrosion, it is an ideal raw aterial for the following refractory products like a variety of shaped and unshaped refractories, advance ceramic asanitary ware body, precision casting models and so on.


Application: metallurgy, petroleum, chemical industry, building materials, machinery processing, military, etc of thermal technology equipment.

Mullite, coke store and aggregate chemical analysis:

Name

Mullite sand, coke store aggregate

Mullite powder, calcined powder

Super class

First class

Super class

First class

AL

45-48

43-45

45-48

43-45

SI

51-53

51-53

51-53

51-53

Refractoriess

2.60

2.50

5.60

2.50

Dustiness

0.10

0.10

Features: High strength, good thermal stability, impact resistance, scouring resistance, wear resistance, long service life by the combined technology of low cement and adding superfine powder and efficient dispersant. Excellent raw materials and high temperature performance, castable refractoriness reaches 1790 °C. Mixing by machine, convenient construction, the construction period is greatly shortened, and the economic benefit is remarkable.

Purposes: Cement kiln preheater lining, cooling machine lining, pipe lining, coal injection gun wrapping, kiln mouth, and high temperature parts. Prefabricated into various sizes and also can be applied to spraying construction (preheater lining).

Usage: add water to form mortar or make prefabricated block, semi-dry method spraying construction is available for spraying type.

Storage: 25 kg/bag sealed packaging at room temperature for 3 ~ 4 months  

INDEX


Product Name

Mullite Castable

Chemical Composition(%)

Al2O3+SiC≥

65

SiO2   ≤

25

Max. Service Temp(°C)

1500

Bulk/Density(g/cm3)110°C×24h

2.5

Cold Crushing Strength/RuptureStrength(MPa)

110°C×24h

80/10

1100°C×3h

100/12

1500°C×3h

Linear Change Rate After Heating(%)

1100°C×3h

0.3

1500°C×3h

Water consumption(%)

5-7


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Q:How much is the content of boron carbide in refractory material?
Is it available to iron materials?. Answer: It can be applied to all products, what you need is just a general proportion. Nevertheless, you’d better tell me what product it is exactly.
Q:What are the requirements of refractory temperature of refractory brick?
Refractory bricks furnace pipe material is generally divided into two types, namely, shapeless refractory material and shaped refractory. Shapeless refractory material, also known as castable refractory, is hybrid powder material made up of many kinds of aggregate or aggregate and a kind of or many kinds of binders. It must cooperate and evenly stir with a kind or many kinds of liquids during use and has strong mobility. Shaped refractory material usually refers to refractory brick whose shape has standard rules. It can also be processed temporarily during cutting according to requirement. Refractory brick, called refractory brick for short, is refractory material made by firing refractory clay or other refractory raw materials. Faint yellow or brownish, it is mainly used in building smelting furnace. It can resist 1,580 ℃-1,770 ℃ high temperature.
Q:what needs to be noted when choosing and using blast furnace fireproof materials?
it depends on the size of the blast furnace. below 200 cubic meters alumina bricks and carbon brickcan be used. 200 cubic meters and above are currently integrated bottom, not the same as the size of the cubic level, varying in the use of refactory. I hope my answers above are helpful to you and your ideal anwers.
Q:Who knows how many fire heat preservation material are there?
There are many kinds of fire proof materials. The major material used in construction industry is fire proof and thermal insulation material, mainly include vitrified micro bead insulation board, class A expanded bead fiber board, rock wool board, plastic extruded sheet, polyurethane insulation board
Q:what's the requirements of refractory for forge furnace?
operating temperature of forge furnace is 1000 ° C, reasonably choosing refractory for build furnace has an important meaning for guaranteeing the normal operation of the heating furnace, improving the service life of furnace and energy saving. general requirements for the properities of refractory: 1, it should be equipped with the properity of no deformation and melting under certain temperature. 2, it should be equipped with the neccessary structural strength without softening deformation in high temperature. 3, volume stability at high temperature, brick body won't be deformation or cracked due to expansion and contraction; 4, not broken and peel off under rapid changes of temperature or uneven heating; 5, resistant to chemical erosion of molten metal, slag and furnace gas,etc.
Q:What are the additives and recipes of refractory?
Water reducing agent is to evidently reduce mixing water content while keep the slamp value of refractory castable almost invariant, also known as fluid loss agent. Water reducing agent itself cannot have chemical reaction with material component or compose new chemical compound, but it just seemingly has physical and chemical reactions. The binding agent of refractory castable is calcium aluminate cement combined with clay and oxide micro powder. In commonly used water reducing agents, the inorganic includes sodium pyrophosphate (Na4P2O7), sodium tripolyphosphate (Na5P3O10), sodium hexametaphosphate [(NaPO3) 6], super sodium polyphosphate (Na2P4O11), sodium silicate (Na2O · nSiO2 · mH2O), and so on; the organic includes lignosulphonate water reducer (sodium lignosulphonate, calcium lignosulphonate); naphthalene water reducer (naphthalene sulfonate or naphthalene homologues with formaldehyde condensate): water soluble resin water reducing agent (sulfonated melamine formaldehyde resin, abbreviated as composite of melamine water reducer).
Q:How many refractories are there for boiler above 1200 ℃?
Ordinary clay brick is for burning layer, red brick for external wall, light clay brick for thermal insulation layer, built by clay refractory mortar. Sindeyuan Refractories.Hope you adopt. Thank you. In fact, there are many manufacturers producing furnace burden. We has been using products of Huaheng, which are anti-erosion, easy to construct and can improve production efficiency, reduce steelmaking cost.
Q:What are the grades of refractory exterior wall thermal insulation materials?
Classification of fire rating of extrior thermal insulation materials 1, According to national standard GB8624-97, the combustion performance of building materials are divided into the following grades A level: Incombustible building materials: Materials hardly burn. B1 class: Flame-retardant building materials: Flame-retardant material has good flame resistance. In case of fire in the air or at high temperature, it is difficult to catch fire and the fire will not spread quickly. And when the combustion source is removed, the burning will stop immediately. B2 Class: Combustible building materials: Combustible materials have a certain flame retardancy. In case of fire in the air or at high temperature, it will immediately burst into flames and it is easily to spread fire, such as wooden column, wooden roof truss, wooden beams and wooden stairs, etc. B3 level: Inflammable building materials: It has no flame retardant effect, and it is extremely inflammable, and the risk of fire is high. Classification of exterior wall thermal insulation materials according to fire rating: 1. Thermal insulation materials with A-level combustion performance Rock wool, glass wool, foam glass, foamed ceramic, foam cement, hole-closed perlite, etc. 2, Thermal insulation materials with B1-level combustion performance: Extruded polystyrene board (XPS) after special treatment / polyurethane (PU) after special treatment, phenolic aldehyde, gelatine powder polystyrene granule, and etc. 3. Thermal insulation materials with B2-level combustion performance: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc.
Q:who knows how to classify the fire resistant levels of fireproofing material?
Grade of fireproofing material: Class A: Incombustible building material, almost without burning. class A1: Non-combustible, no open flame,class A2: Non-combustible,it needs to measure smoke and be qualified. Class B1: Nonflammable building material: Nonflammable materials have good flame resistance function. when it contacts open fire or is under high temperature, it's difficult to burn and be spreading rapidly, and will stop burn after removing the combustion source. Class B2: Combustible building materials: Combustible materials have good flame resistance function. when it contacts open fire or is put in the air at high temperature, it will immediately burst into flames, and easily result in the spreading of fire, such as wooden column, timber roof truss, timber beam, wooden stairs, etc. Class B3: Inflammability building materials, without any flame resisting effects, easy to burn, and has large danger of fire disaster.
Q:What's the material of electrical fire prevention board?
Industrial electrical fire prevention board is mainly aimed at fire protection and thermal insulation. Iron plate is electrically conductive with good thermal conductivity, which will cause the result that the equipment is not insulated and suffers larger superheating surface! ! ! !

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