Mullite Castable In Refractory Cement

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Mullite castable in refractory cement
1. Refractoriness1750degree.
2. Can according to customers' requirements.

                                        Mullite castable in refractory cement

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Brief introduction:

Refractory materials can be divided into shaped refractory products(Such as: Refractory brick ,Fire clay brick,High alumina brick, Heat insulation brick,Ceramic fiber products ect) andunshaped refractory materials(Such as:Refractory castable, Plastic refractory, High temperature refractory mortar ect), Widely used in metallurgy, petroleum, chemical industry, Cement, Glass, Casting,carbon,building materials, machinery processing, military, etc.

Refractory raw material: The chamotte, Calcined flint clay, Calcined kaolin, Sintered mullite,Bauxite,flint clay, aggregate, fused mullite

Made process:

Made from the natural high quality bauxite, our product is through multi-level homogenozaotpm and then calcined at about 1750 degree. it possesses many good characteristics such as high bulk density, stable quality, good thermal shock resistance, small index of high temperature creep and good resistance to cheamical  corrosion, it is an ideal raw aterial for the following refractory products like a variety of shaped and unshaped refractories, advance ceramic asanitary ware body, precision casting models and so on.


Application: metallurgy, petroleum, chemical industry, building materials, machinery processing, military, etc of thermal technology equipment.

Mullite, coke store and aggregate chemical analysis:

Name

Mullite sand, coke store aggregate

Mullite powder, calcined powder

Super class

First class

Super class

First class

AL

45-48

43-45

45-48

43-45

SI

51-53

51-53

51-53

51-53

Refractoriess

2.60

2.50

5.60

2.50

Dustiness

0.10

0.10

Features: High strength, good thermal stability, impact resistance, scouring resistance, wear resistance, long service life by the combined technology of low cement and adding superfine powder and efficient dispersant. Excellent raw materials and high temperature performance, castable refractoriness reaches 1790 °C. Mixing by machine, convenient construction, the construction period is greatly shortened, and the economic benefit is remarkable.

Purposes: Cement kiln preheater lining, cooling machine lining, pipe lining, coal injection gun wrapping, kiln mouth, and high temperature parts. Prefabricated into various sizes and also can be applied to spraying construction (preheater lining).

Usage: add water to form mortar or make prefabricated block, semi-dry method spraying construction is available for spraying type.

Storage: 25 kg/bag sealed packaging at room temperature for 3 ~ 4 months  

INDEX


Product Name

Mullite Castable

Chemical Composition(%)

Al2O3+SiC≥

65

SiO2   ≤

25

Max. Service Temp(°C)

1500

Bulk/Density(g/cm3)110°C×24h

2.5

Cold Crushing Strength/RuptureStrength(MPa)

110°C×24h

80/10

1100°C×3h

100/12

1500°C×3h

Linear Change Rate After Heating(%)

1100°C×3h

0.3

1500°C×3h

Water consumption(%)

5-7


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Q:Which refractory is suitable for the tunnel kiln?
Shuttle kiln refractories requires the good thermal shock properties. Because the tunnel kiln is continuous firing furnace, the temperature in the kiln is long time stable and with little fluctuation. The shuttle kiln is intermittent kiln firing. The temperature in the firing kiln is adjusted by the firing curve. It is with a relatively short time and serious fluctuation. The seal and kiln car take use of the heavy corundum brick. If it is continuous kiln, the alumina hollow ball bricks are used in the burning zone. The seal of the burning zone takes use of the kiln car brick and the seal takes use of the heavy corundum brick.
Q:How can refractory material of the electric furnace be used for longer.
Do not exceed the temperature, do not exceed the limits of use in order to achieve the best performance and the longest service life
Q:What are the qualifications of refractory industry?
Certificate for production and sale is needed, just like the certificate for other products.
Q:What is the quote of fireproof and soundproof materials used in KTV?
1. fire retardant, sound absorbing sheet,eggs,pyramid,sound-absorbing material, piano room, studio, KTV, with glue on the rear, 15 Yuan 2. bar, KTV, fireproof sound insulation cotton, sound-absorbing materials, studio, eggs, drum practice room, sound-absorbing and sound insulation materials, pyramid, 25 Yuan 3. fireproof wood excelsior absorbent, sound absorbing board, wall ceiling decoration materials, materials, theater, KTV, wood color fiberboard, 30 Yuan.
Q:who knows the uses of refratories?
Of course, the role of the refractory material is fireproof, generally used in large buildings. It can reduce casualties and economic losses caused by the fire. it also can be used on the chemical instruments. ! !
Q:Does anyone know the difference between refractory and thermal insulation material?
The main difference between insulation bricks and refractory bricks are as follows: 1. Insulation effect The heat conductivity cofficient of insulation bricks is usually 0.2-0.4 (average temperature of 350 ± 25 ℃) w / mk while the heat conductivity coefficient of refractory bricks is 1.0 (average temperature of 350 ± 25 ℃) w / mk or more. Thus it can be seen that the insulation effect of insulation bricks is much better than that of refractory bricks. 2. Refractoriness The refractoriness of insulation bricks is generally below 1,400 degrees centigrade while the refractoriness of refractory bricks is above 1,400 degrees centigrade. 3. Density Insulation bricks are generally light-weight insulation material, and the density is generally 0.8-1.0g / cm3. But the density of refractory bricks is above 2.0g / cm3.
Q:What's the requirements of fire-fighting criteria of heat insulating material?
It shouldn't be under than B2 level. Roofing insulation fire rating requirements: the ministry of public security, housing and urban-rural development department issued about printing and distributing the civil building external thermal insulation system and the interim provisions on the exterior wall decorative fireproof prescribed in the notice: roof grassroots adopted duration of fire resistance is the non-combustible component that shouldn't less than 1.00 h's. Its roof insulation materials should not be below B2; Otherwise, the combustion performance of insulating material should not be below the B1 level. The junction of the roof and wall, the insulation layer around the opening part of roof should use the grade A thermal insulation material to set level fire-fighting belt that width is not less than 500 mm.
Q:Does the production of refractory belong to advanced technology?
Refractories belong to the area of new materials which is one of the eight areas that are supported by the state. Whether it can be declared as high-tech enterprises or not depends on the intellectual property, personnel and finance of the company.
Q:what is the original materials of fireproof coating?
Main raw material includes high-temperature aluminum surface, expanded vermiculite,closed cell perlite, high mark number cement, Fireproof paint itself is flame-retardant or non-combustible, protecting the substrate from direct contact with the air,delaying the time for catching fire and reducing the burning speed. For example, indoor thick fire retardant coating for steel structure.
Q:What are unshaped fire-resisitance materials?
Refractory castable, refractory plastic material, usually classified according to construction and manufacture method, unfired bricks precast block, refractory pressed into material, refractory cast material, refractory coating, refractory ramming material there are many classification methods

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