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The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small to medium-sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.Two variants are pore-free die casting, which is used to eliminate gas porosity defects; and direct injection die casting, which is used with zinc castings to reduce scrap and increase yield.
2.Main Features of the Mold Metal Casting：
Q. What is Die Casting? How is it different from other "casting" process?
"Die casting is the process of forcing molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from non-ferrous metals." It's known as "pressure die casting" in Europe. "Gravity casting" (a.k.a. "permanent mold casting" in USA and Canada) uses gravity to fill the mold.
Q. I don't have experience designing parts for make mold metal casting , and want to bring existing machined parts to die casting. What should I know?
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