Mica Parts Used in Industry for Air Heaters

Mica Parts Used in Industry for Air Heaters

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:
Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What are the gas insulation materials?: In addition to air, nitrogen, carbon dioxide and sulfur hexafluoride gas, there are other gases used for insulation. CCl2F2 (freon-12) was used as an insulating in certain high-energy physical devices. CCl2F2 breakdown strength and SF6 similar, but because of its high liquefaction temperature, and the spark will make CCl2F2 precipitation of carbon particles, therefore, has been replaced by SF6. In hydrogen-cooled generators, hydrogen is also used as insulation in addition to cooling media.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: Its resistivity is very high, usually in the range of 10 ^ 9 ~ 10 ^ 22Ω · m. Commonly used insulating materials according to their different chemical properties, can be divided into inorganic insulating materials, organic insulating materials and mixed insulation materials. Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on,

Q:Wear-resistant, high temperature, insulation materials which: Alumina - high temperature, corrosion resistance, wear resistance. Good electrical insulation 1600 ℃. For crucible, high temperature thermocouple casing, knives, mold and so on. Silicon nitride - has good high temperature strength, thermal expansion coefficient is small, high thermal conductivity, thermal shock resistance, the use of temperature as alumina, good electrical insulation. 1200 ℃ still have a high hardness. For mechanical seal ring, thermocouple casing, steam turbine blades and so on. Silicon carbide - high temperature strength, 1400 ℃ when the bending strength of (500 ~ 600) MPa. For the nozzle, furnace tubes, high temperature bearings, high temperature heat exchangers and so on.

Q:What insulating materials are used for high frequency transformers?: Silicon steel lacquered lacquer can be divided into surface enamel and varnish, drying and drying and self-drying. High-frequency transformer insulation paint choice should have good dielectric properties, a higher insulation resistance and electrical strength; and electrical appliances use the environment to match the heat resistance; good mechanical properties and wear resistance; good thermal conductivity Sexual and moisture-proof performance; economical, reliable, wide range and so on.

Q:What insulating material is used for high voltage cables: Features: The rated voltage of the cable is 6kv. The long-term operating temperature of the cable is + 65 ° C. The minimum bend radius of the cable is 6 times the cable diameter.

Q:What are the electrical insulation materials: Electrical insulation materials are wood, cotton, paper, oily paint, asphalt paint, polyester film, glass cloth, mica, glass fiber, asbestos, composite silicon organic polyester paint, quartz, glass, porcelain material.

Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

Q:What are the commonly used insulating materials?: Mainly used for motor, electrical winding insulation, switch the bottom plate and insulators, etc. Organic insulation materials are: shellac, resin, rubber, cotton yarn, paper, linen, rayon,

Q:What is the main purpose of insulating materials?: Tensile strength: The cross-sectional area of the insulating material can withstand tensile forces, such as glass per square centimeter cross-sectional area can withstand the resistance of 1400 Newton.

Q:What kind of insulation is the insulating: Now most of the aluminum substrate in the insulating layer or epoxy (I do this, do not mention my company name, so that I advertise). Epoxy can be modified, and then through the surface treatment of the thermal filler, in the cross-linked when the formation of a most conducive to the heat transfer structure, so as to achieve the purpose of high thermal conductivity.

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