Medium Frequency Melting Furnace

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Product Description:

Advantages:
1. Solid aluminum structure and durable;
2. Good magnetic isolation, safe and reliable;
3. Solid frequency conversion power supply, easy operation; Adjustable power rate, easy operation and maintenance
4. Easy to start up with load or free of load

Application of Induction furnace:

Medium Frequency Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.




Performances and Features:
1. Adopt a zero-voltage scanning soft-start mode, it can be started or stopped in any case and at any time, so it has no impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. Start melting from cold furnace. Solution can be fully empty. Change molten material easily.
4. Power adjustment is flexible. Be able to adjust continuously and smoothly. Temperature is even and can be easily controlled. Less oxidation burning. Metal components is even.
5. Furnace shell is adopt aluminum alloy or steel structure, covering small area; Convenience to overturn the furnace, according to your need to adpot overturing way like electric, manual, hydraulic.
6. It can automatically adjust to match the load impedance, The equipment will always run in good working condition without adjustment of compensation capacitance, low fault rate; Power supply system has diagnostic error function that make it easy to check and maintenance.
7. Suitable for intermittent production.

IF Furnace constitution
1. Furnace body
2. Medium frequency power supply
3. Water cooling cable
4. Reduction machine
5. Crucible mold
6. Compensation capacitor rack.


Medium Frequency Melting Furnace
Furnace Capacity Rating PowerInput VoltageInput PhaseInput CurrentAssorted TransformerOutput Voltage Output FrequencyMelting TimeVolumeWeight
GW-0.05T50KW380V380A60KVA750V2.5KHZ20-60Min1.2 m³350KG
GW-0.1T100KW380V3160A120KVA750V1KHZ20-60Min6 m³1500KG
GW-0.15T100KW380V3160A120KVA750V1KHZ30-70Min6.5m³1600KG
GW-0.2T120KW380V3192A150KVA750V1KHZ30-70Min7.5m³1700KG
GW-0.3T130KW380V3208A150KVA750V1KHZ30-70Min8.5m³1800KG
GW-0.4T250KW380V3400A315KVA750V1KHZ30-70Min9.5m³2300KG
GW-0.6T350KW380V3560A400KVA750V1KHZ40-80Min11m³2500KG
GW-0.75T450KW380V3720A500KVA750V1KHZ40-80Min12m³3800KG
GW-1T600KW380V 380V-23/6960A 480A600KVA 800KVA750V 1300V0.8KHZ50-90Min13m³4500KG
GW-1.25T800KW380V 380V-23/61280A 640A800KVA 1250KVA750V 1300V0.8KHZ50-90Min14m³5000KG
GW-1.5T1000KW380V 380V-23/61600A 800A1250KVA 1500KVA750V 1300V0.8KHZ50-90Min15m³5500KG
GW-2T1250KW660V 380V-23/61120A 1000A1500KVA 1800KVA1300V1300V50-90Min17m³6000KG
GW-3T1500KW660V 380V-23/61350A 1200A1800KVA 2000KVA1300V1300V60-100Min20m³7000KG
GW-5T2500KW1000V 660V-23/62000A 1120A3000KVA 3500KVA1300V1300V60-100Min23m³8500KG


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Q:What is the difference between industrial furnace masonry and ordinary masonry?
Industrial furnace masonry requirements are relatively high, industrial furnaces of different uses, whether material or masonry process, have strict requirements.
Q:What is the difference in structure between industrial furnace and boiler?
Industrial furnace: main heating, steel and other metal materials, or ore and other materials. An industrial furnace of higher temperature, such as forging or heat treatment. Therefore, the energy consumption is large, and the insulation layer is designed to be thicker, and the structure is designed for the final purpose of the production purpose, the product process and the production efficiency.
Q:How many kinds of industrial electric furnaces are there?
Electric furnace is divided into four categories: resistance furnace, induction furnace, arc furnace and special electric furnace according to the different ways of electric heating.
Q:What is the difference between industrial furnaces and boilers?
A boiler is a mechanical device for heating water into hot water or steam by the use of heat from fuel or other sources of energy. The original meaning of a pot is a water container heated by fire. The furnace is the place where the fuel is burned. The boiler includes two parts, the cooker and the furnace.
Q:What are the advantages of a vacuum furnace?
Energy consumption is lower than salt bath furnace. Modern advanced vacuum industrial furnace heating chamber is made of high quality heat insulation material and wall, which can concentrate electric heating energy into heating chamber with remarkable energy saving effect.
Q:Why does the burner of industrial furnace burn occasionally?
The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.
Q:What is an industrial furnace pit?
The creation and development of industrial kilns play an important role in the progress of mankind. Chinese appeared more perfect in the Shang Dynasty copper smelting furnace, furnace temperature is up to 1200 DEG C, up to 0.8 meters in diameter kiln stove.
Q:What are the combustion equipments used in industrial boilers?
The main auxiliary equipments of the general boiler are: upper coal machine, ash blower, blower, draught fan, economizer, feed pump and water treatment unit. Oil boilers are: oil pumps, burners, tanks and so on.
Q:What's the role of anchor bricks in industrial furnaces?
Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.
Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.
The main equipments of heat treatment are classified into two major categories: main equipment and auxiliary equipment. The main equipment includes heat treatment furnace, heating device, surface modification, surface oxidation device, surface mechanical enhancement device, cooling equipment, cold processing equipment, process parameter detection and control instrument; auxiliary equipment includes cleaning cleaning equipment, furnace atmosphere heating medium permeability meter preparation equipment, cooling device, quenching medium heavy transport machinery, quality testing equipment, power transmission line and auxiliary equipment, fire safety equipment, dust and other production fixture.

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