Manhole Cover Cast Iron EN124 Ductile from China

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Tianjin
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TT OR LC
Min Order Qty:
1000 m.t.
Supply Capability:
200000 m.t./month

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Product Description:

1.Ductile Iron Manhole Cover Description :
A manhole cover is a removable plate forming the lid over the opening of a manhole, to prevent anyone or anything from falling in, and to keep out unauthorized persons and material.
A manhole cover sits on metal base, with a smaller inset rim which fits the cover. The base and cover are sometimes called "castings", because they are usually made by a casting process, typically sand-casting techniques.
2.Main Features of the Ductile Iron Manhole Cover:
1. High load capacity & resilience
Hardness is same as cast iron, while FRP manhole covers have overwhelming advantages on resilience recovery. They are designed to exceed A15/B125/C250/D400 load capacity, according to EN124: 1994.
2. Designed structure & pressure dispersion
Arc-shaped bottom structure allows the pressure they bear disperse averagely on the whole surface. Besides, the products are made not by SMC, it was put in several layers of fiber cloth to enhance the structures. So they are stronger than SMC composite manhole covers.
3. Consequences of temporarily overloading
Temporarily overloading may cause smash of concrete covers, seriously deformation, even slightly split. But this will not happen to FRP fiber cloth manhole cover.
4. Long service life
Strong resistance of acid, alkali, weathering, anti corrosion of water, dust, manhole covers used for gas are well sealed which prevent poisonous gas leaking.
Temperature tolerance is at the range of -40°C-200°C.
BS EN124 Standard:
A15: Area which can only be used by pedestrians and pedal cyclists.
B125: Footways, pedestrian areas and comparable parks or car parking decks.
C250: For gully tops installed in the area of curbside channels of roads.
D400: Carriage ways of roads(including pedestrian streets), hard shoulder and parking areas, for all types of road vehicles.
E600: Areas of imposing high wheel loads, e.g. dock and aircraft pavements
3.Manhole Cover Images:

Manhole Cover Cast Iron EN124 Ductile from China

Manhole Cover Cast Iron EN124 Ductile from China

4.Manhole Cover Specifications:
1) Production information
Manhole cover are manufactured for construction and public use. Manhole cover shall be smooth and free sand holes, blow holes, distortion or any other defects
2) Material 
A) Ductile iron GGG50
B) Grey iron GG20 
3) Designs
A) EN124 Class B125 C250 D400 F 900, with different size and grammage, or as  customers' requirement.
B) as per customers' drawing or samples

4) Process
A) Molding boards
B) Hand Casting
5) Packing:
Wooden case or wood pallet, or as per customers' requirement
6)  Payment terms: T/T or L/C
5.FAQ:
We have organized several common questions for our clients,may help you sincerely:
Q. Can I fit a square manhole cover into a round chamber?
A. Yes, there are a select few manhole covers which are square-to-round, meaning they will fit square or round chambers.

Q. I have a heavy traffic manhole cover but it has been broken by a forklift, why?
A. Forklifts have solid wheels which apply pressure differently to standard pneumatics and therefore covers must be specially adapted to suit this.

Q. I’ve measured my clear opening size but none of your covers match it, can you offer anything?
A. It’s likely that your cover is quite old and in imperial measurements which are no longer manufactured. However, we can offer bespoke solutions with manhole covers made to the specification you require.

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Q:Casting parts need to be subjected to the kind of heat treatment after the weldment is finished
Annealing is needed to eliminate stress and refine grain
Q:What is normalizing, annealing, tempering, quenching? What is the difference between forging parts and casting parts?
The aim is to make the grain fine and distribute the carbide evenly. The difference between normalizing and annealing is that normalizing cooling rate is slightly faster than annealing cooling rate, so normalizing structure is finer than annealing structure, and its mechanical properties are also improved. In addition, normalizing furnace cooling does not occupy equipment and has higher productivity. Therefore, normalizing may be used instead of annealing as much as possible. The main application areas of normalizing are as follows: for low carbon steel, after normalizing, the hardness is slightly higher than that of annealing, and the toughness is better. It can be used as the pretreatment of cutting. Used for medium carbon steel, instead of quenching and tempering, as the final heat treatment, or as an induction heating method before surface hardening. Used for tool steel, bearing steel, carburizing steel, etc., it can eliminate or restrain the formation of network carbide, so as to obtain the good organization of spheroidizing annealing. For cast steel, the microstructure can be refined and the machinability can be improved. Used for large forgings, which can be used as final heat treatment, so as to avoid larger cracking tendency during quenching.
Q:What are the casting parts used to test shrinkage holes?
1. anatomy. It is easy to slack off by sawing and machining.
Q:What should I pay attention to when designing a casting structure?
1 of the casting in metal mold cooling was faster than sand, metal type and let, thus casting in metal mold casting, casting stress generated in the ratio of sand casting to crack tendency is also large, but also prone to misrun and cold lap, white (for casting casting). Defect. Usually: (1) in the prevention of metal casting casting crack aspect should pay attention to the following problems: the structure of A in wall thickness, wall transition and connection to the ease, corner fillet appropriate requirements such as should be more strict than sand casting; B should be connected vertically connected with the wall to tilt C; for the weak parts of the structure should be set to strengthen ribs, bosses, to prevent casting; D should minimize the obstacle free shrinkage of the boss, casting rib, flange and other prominent part; E in the casting arrangement of ribs, but also should consider its influence on the casting shrinkage.
Q:What kind of casting process is used for cast iron parts? And what are the cast steel parts adopted?
The types and uses of foundry sand according to the mineral composition of different silica sand and non siliceous sand is divided into two categories. The main mineral composition of silica SiO2.: natural silica sand used for non-ferrous metal casting, cast iron and steel castings in small sand and core sand. The selection of natural silica sand: used in organic matter as the binder of various sand and core sand. The artificial sand for sand and core sand castings. Non siliceous sand and non siliceous sand have many kinds and different uses. Limestone sand: crushed by limestone, the main mineral composition is CaCO3, used for casting sand and core sand. Zirconium sand: the main mineral composition is ZrO2 SiO2, used for large steel castings and alloy steel pieces of core sand or sand surface sand, or powder used as coating. Magnesia: the main mineral composition is MGO, used for high manganese steel casting surface sand, core sand, and its powder can be used as coating. Chromite ore: the main mineral composition is chromite FeO. Cr2O3, used for large or special casting steel surface sand, core sand, its powder can be used as coating.
Q:The casting sand is going on
2, causes(1) sand mold (core) strength is not high, when the box a little reason will fall off.(2) the strength of sand mould (core) is not high, it can not stand the erosion of molten steel.(3) box sand mould (core) crush.(4) high strength under high temperature, warpage, deformation and protuberance into the cast steel under the action of high temperature molten steel.(5) the floating sand in the air hole of the sand mold falls, especially when the floating sand falls in the casting, and the floating sand on the surface of the sand mold is easy to fall through the air vent.(6) when the box is closed, the surface of the mold cavity and the surface of the sand core are not cleaned, and the sand (core) surface has floating sand and so on.
Q:What are the causes of pitting on the surface of a precision casting?
The quality of the shell surface is out of order. Or shot blasting out of question.
Q:Why should pig iron be used in casting?
Popular name is called pig iron, in fact, is a kind of cast iron without treatment, after casting, in iron elements to add other elements to improve casting performanceIt mainly improves the fluidity, reduces the melting point and reduces the shrinkage.Usually pure iron and cast iron at the eutectic point (about 4.7% carbon content) can be used for castingThere are many kinds of cast iron, usually grey cast iron, ductile iron and vermicular graphite iron......
Q:How about casting parts for a year?
There are various casting stresses after casting, which can be divided into two kinds: thermal stress and shrinkage stress. In a long time placed in the atmosphere, called aging treatment.Aging treatment is an effective measure to eliminate casting stress. Aging is divided into natural aging, thermal aging and resonance aging.1, the so-called natural aging, the casting is placed in the open field for more than half a year, so that the internal stress relief.
Q:The casting defects of pores, trachoma how to repair?
Airhole above 2mm recommended LT101 casting defect repair agent. If repair quality requirements, high availability LT111 iron repair agent, LT112 steel repair agent, LT113 aluminum repair agent, LT114 copper repair agent.

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