Making Doorframe Profile Machine Manufacturer

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Loading Port:
Qingdao
Payment Terms:
TT OR LC
Min Order Qty:
1 set
Supply Capability:
10 set/month

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Product Description:

Main features and components of the machine

The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.

All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.

We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.

It is very easy to install the equipment and suitable for producing in the factory.

T

he machine has features of low noise and high efficiency.

 

1- Explanation

C-Z quick interchangeable machine adopts a special structure. The rollers for C & Z are changed very quickly without dismantle any parts. One machine can produce all specifications of C & Z purlins. Crimples are optional to increase rigidity of purlin. And the PLC can control adjust the any size in automatic and all of parts of machine adopt high configure.

Item

Description

Qty

1

Hydraulic de-coiler with hydraulic car in 10 tons weight capacity  

1 unit

2

Pre-cutting machine

1 unit

3

Straightening and guide system

1 unit

4

Feeder system

1 unit

5

Hydraulic punching system

3 unit

6

Punching moulds

6 sets

7

Roll forming main machine

1 unit

8

Hydraulic shape-cutting

1 unit

9

Automatic stacker

1unit

10

Control panel with electrical cabinet

1 unit

11

Hydraulic power supply

1 unit

2- Line configuration

 

3- Main machine specifications

Main dimension:

11000 x XXXX x 1800mm (L x W x H)

Total weight

14000kg

Main motor

22KW Chinese GUOMAO

Feeding, leveling motor power

5.5KW

Hydraulic pressure

15-25MPa

Hydraulic power

7.5KW

Steps of rollers

Feeding & guiding: two sets

Leveling: one set, seven rollers

Main forming: 20 steps

Rectifying: one step

Forming speed

18 m/min (not include the punching and cutting time)

Adjust the size

by PLC

Purlin specifications for C and Z

width: 100-350mm  

height: 40-100mm

thickness: 2-4mm

4- Used materials for parts and components of machine

 

Part name

material

Remark

Rollers

GCr15

with black oxide finish, HRC60-62°

all shaft material to be selected with proper chemical properties and

40CR

properly hardened and ground finished

cutting blade

9CrSi

HRC60-62°

all gears material adopt

40CR

HRC50-52°

guard and leveling roller:

Cr12

with black oxide finish, HRC60-62°

Material of stand

Steel

Cast Alloy steel

Components of machine

all adjusting screws and long shaft should be supported properly, and adjust size shaft adopt Ball Screw design,

According to following important note

Machine driving

by gear box, double line

All hydraulic components including, pumps, hydro-pumps- solenoid valves, pressure valves

Italian made

ATOS brand

all bearings should be

Sweden made

SKF

punching and cutting all adopt

China made

Double spirit cylinders

PLC, Touch Screen, Transducer, Encoders

German made

Siemens

All components of electric cabinet, micro switches, proximity switches

China made

Siemens

All ball-screw and leaner bearings

Taiwan made

AHK brand

All bolts

China made

8.8 or higher

All nuts

China made

8 or higher

Gear box and electro-motors

China made

Best brand of China

Note1: this machine will be special designed and manufactured for the 2-4mm thickness of C& Z, therefore all the main body and parts should be adopted to 4mm thickness of work-piece also all welded parts should be tempered in order of tensile reduction

Note 2: appearance of machine from welding and painting view should looks beautiful

 

5- Hydraulic de-coiler with coil car

Main motor power

5.5kw

Material of shaft

GCr 45 steel

Transmission drive

1.2 inch chains

Diameter of shaft

130mm

Hydraulic motor

3kw

Type of hydraulic pump

CB-E310 Yuci brand

 

 

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