Low Creep Fireclay Bricks for Hot Blast Stove

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100 kg
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2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Low Creep Fireclay Bricks for Hot Blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

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 Low Creep Fireclay Bricks for Hot Blast Stove

 

 


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Q:The advantages of using alkalinty refractory brick?
Magnesia chrome and other spinel refractories alkalinity refractories; (2) the alkalescent chrome magnesite refractories, alkaline solvent resistance is strong, usually refers to the magnesia refractory material, dolomite brick and calcareous refractory materials, dolomite refractory materials and lime refractory materials, acid flux or acid refractory chemical reaction. Mainly used in alkaline steel furnace and non-ferrous smelting furnace. Alkaline refractory material at high temperature for alkaline slag. Mainly as the following categories, but the acid slag, forsterite refractories and magnalium: (1)strongly alkaline magnesia brick, magnesia carbon brick and cement kiln
Q:What is the problem about splintering when the refractory brick is fired?
There are many bubbles inside the refractory brick, it is also possible that the brick itself is not up to the standard about volume density, then refractory brick fragmentates. There are many reasons, may be in the process of repression
Q:Mainly use the raw materials inside refractory bricks,
Go to the refractory factory to buy some refractory mortar that has the same texture of refractory bricks, the general boiler use clay refractory mortar.
Q:How good is the hardness of corundum refractory brick?
The basic materials of corundum refractories are fused corundum or sintered corundum. the refractory brick containing more than 90% of Al2O3 is called corundum refractory brick. so, corundum refractory brick. Corundum has a high hardness (9 level of Mohs hardness) such as zirconium corundum refractory brick. Corundum refractory brick is resistant to acid well and melting point is also high, also known as pure alumina refractory brick products, , it has a good effect. These are closely related with the structure of the Al - 0 key, titanium corundum refractory brick, and other basic slag. It is used in high temperature oxidizing atmosphere or in reducing atmosphere. the metal and glass solution have good stability. a-Al2O3 is the main material of high temperature refractory brick and high temperature electrical insulating material .
Q:There are various refractory materials inside many kilns such as refractory brick, what is the role of masonry of these refractory materials?
When the steel is made, and wear) to complete the purpose of steelmaking, the liquid inside the kiln is melted liquid steel (1550 DEG C), erosion, only the masonry of refractory brick (melt above 1550 DEG C and has a certain strength) can resist various effects of molten steel (melting
Q:How to make the adhesion between refractory brick and the inner wall of the boiler more firm?
Professional furnaceman who can weld pins in the boiler steel plate is needed when have the bricklaying, mortar overflowing, connect with the refractory brick
Q:What material is sk-34 on the refractory brick
Electric power; refractory bricks, castable refractory, building materials, chemical, glass, ferrous metals and other industries required refractory and insulation materials, all kinds of thermal insulation cotton products, thermal insulation brick, aluminous refractory cement, perlite and other unshaped refractory materials have been the best-selling products
Q:which kind of refractory bricks do coke oven and oxtongue brick belong to ( ) A, silica brick B, clay brick C, high alumina brick
General use clay bricks, but the silica brick is better, the price is expensive.
Q:How much fireclay is needed per cube refractory bricks?
Normal refractory bricks need to use 70-80kg refractory mud each cubic . In fact, this can be calculated, because the volume of refractory bricks and refractory mud density can be measured. Of course, here is an important point, that is the size of the brick seam, 1mm brick seam and 3mm is significantly different. Sichuan brand refractory mud has many kinds, like high aluminum, clay, corundum, magnesia, insulation and so on, the dosage is different.
Q:Refractory brick, high alumina brick, magnesia chrome brick, magnesia brick, clay brick, which type of brick has the highest refractory temperature?
It depends. if high alumina brick is used in kiln, its temperature is above 1700 degree, clay brick is between 1500 degree to 1750 degree, magnesia bricks and magnesia-chrome bricks are about 1500 degree to 1650 degree.

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