Low Creep Fireclay Bricks for Hot Blast Stove

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2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Low Creep Fireclay Bricks for Hot Blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

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 Low Creep Fireclay Bricks for Hot Blast Stove

 

 


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Q:The form of boiler furnace wall
Q:There are various refractory materials inside many kilns such as refractory brick, what is the role of masonry of these refractory materials?
High temperature prevention, warmth keeping and heat insulation.
Q:how to distinguish the quality of high alumina refractory brick when you buy it ?
see the gap between the bricks and between kiln roof and kiln wall, etc.. 6, the pressure and the volume density of Pei brick and brick Pei size, appropreate matching of high alumina powder and high aluminous aggregate and other materials, the drying and time, and the mud trapped material humidity 1. 7, to reach the requirements of production. 4, the order of loading Pei brick into kiln . should prevent the lack of a scene , the requirement , mixing time, different procedure and the order of the adding of raw materials of high alumina brick. 3, drawing plan and lack of edge of high alumina brick . 5
Q:What are the differences between thermal insulation bricks and refractory bricks?
Thermal insulation brick has low fire resistance, generally is porous and light.
Q:Characteristics of refractory bricks
The ability to resist rapid changing temperature and not to be destroyed is 6, it refers to the change of the volume expansion and contraction in the same temperature change. the porosity is 3, this parameter is very important in its own properties, anti bending strength, but as a manufacturer, you must strictly control the explicit hole through the material unit area of heat flow rate: The main composition determines the quality and characteristics of the refractory material 2: Unit volume weight, good impact resistance, abrasion resistance show good compactness: Also called high temperature load, it begins to deformation temperature, the volume density, we define such a linear change rate is 0 physical and chemical properties is 1: 5, but the heat conductivity coefficient may be large, load softening temperature, porosity: The ability to withstand shear stress is 8, compressive strength: Did not make specific requirements about thermal shock resistant performance: Resistance to anti penetration erosion under high temperature and not destroyed 7: Don't have to explain it, linear change rate, thermal conductivity, slag resistance: Also known as linear change on reheating or the residual line change, if the expansion and contraction of each time is the same: Under the condition of unit temperature gradient, the service life is 4, chemical composition.
Q:What are the application of used refractory brick pieces?
It can be produced into refractory bricks again, as long as the quality is good. It is much more cost-effective than buying Bayerite.
Q:How many squares of a ton refractory bricks?
About 2 tons , general one square clay brick is about 2 tons, from 2, one square corundum brick or magnesia bricks can reach 3 tons, it should say one square is how many tons. if it is high aluminum, then see the content of aluminum. It mainly sees what refractory bricks, because the volume and density of refractory bricks are relatively large.2 tons to 2
Q:Scheme of cement kiln replacing 40 meter refractory brick kiln
If only replace refractory bricks, it just needs three days under the condition of 200 degrees. It will be simpler if there is only free water in the refractory brick (no pouring material).
Q:What kind of refractory brick is used for industrial furnace?
What kiln? Glass kiln, ceramic kiln, or blast furnace?
Q:Which is better for tunnel kiln suspended ceiling, refractory brick or ceramic fiber module ?
use ceramic fiber precast block

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