Low Cement Castable Refractory Materials For Furnace

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Specifications

Castable Refractory Materials
1.can be used for the number of 800-1200
2.Easy to operate
3.Superior property
4.ISO9001:2001

Description of Castable Refractory Materials

Castable for ladle is bagged particle, ash grey. It is used as lining material for ladle with the property of high refractoriness, long service life, reduction of materials and manual operation.

Features of Castable Refractory Materials

Easy to operate: times and labor saving, shorten the work time, reduce work strength of workers.

Superior property: resistant to scour and erosion of molten iron slag, good thermal shock resistance, non-stick of iron slag, tiny linear variation, no cracking, and easy to break up.

Extend service life: high technical content, good property in using.

Long service life: can be used for the number of 800-1200

Technical Parameters of Castable Refractory Materials

Physical and Chemical Index

Designation

JNJ-H

JNJ-Q

Main Chemical Component(%)

Al2O3

45~55

80~85

SiC+C

12~44

——

Volume Density

(g/cm³)

110°C×24h

2.64~2.78

2.64~2.78

1450°C×3h

2.60~2.72

2.60~2.72

Linear Variation Rate

(%)

110°C×24h

-0.03~0.01

-0.01~0

1450°C×3h

-0.01~0.02

+0.02~+0.03

Fracture Resistance(Mpa)

110°C×24h

4.0~5.10

4.0~5.1

1450°C×3h

7.2~8.7

7.2~8.7

Pressure Resistance

(Mpa)

110°C×24h

20~26

20~26

1450°C×3h

36~46

36~46

Application of Castable Refractory Materials

Applied to the make of ladle lining mass in ductile cast iron, gray cast iron and other metallurgical material.

Packaging&Shipping

Packaging Details

1.)plastic ton bags 2.)cartob box with wooden pallet 3.)according to customer's requirement.

Delivery Detail

within 15 -20days after your payment


Our Services

Industry and trade integration business

Customize size are welcome,OEM,ODM acceptable

Promptly delivery and best technical service can be offered to you.

The best price with good quality

We offer a good after-sales service


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Q:What's the material of fireproof and wear-resisting floor?
Hello! Fireproof floor is non-flammable, wear resistant, and beautiful. It is made by construction steps and has many advantages: seamless, environment friendly, non-toxic, resistant to abrasion and corrosion, waterproof, dustproof, beautiful in appearance with integriality and no irritating odor The material of fireproof floor is in the form of liquid which will be in the shape of solid membrane after the completion of construction. It can be widely applied to the ground in the factory, residential ground or walls, and large areas like institutions and warehouses with high requirement on fire prevention. It can also be used in the field with no requirement on fire protection for it is beautiful in apperance and just like epoxy floor, and with good cost performance, it is a kind of commonly used decorative material. Hope it's helpful for you!
Q:What are the specific steps of stirring the steel ladle castable?
Steps are as follows. 1 Compulsory mixer is used to stir the castable and bags, rope and other debris can not mix in the castable when stirred. 2, Castable should be unpacked on the scene. Stirred volume depends on the capacity of the mixer. Castable should be accurately measured and put into a blender. 3 The process of first dry mixing and then wet mixing is adopted. After the castable is added to the mixer, it is dryly mixed for 2 minutes, add about 5.2 to 5.5 percent of water and continue to add water while stirring. Water that is 80% of the total should be added, and then decide whether to continue to add or not depending on the consistence (noting that the water must be clean water and sewage can not be used). Then it is wetly mixed for 4 minutes and stirred for not less than 6 minutes at one time, until castable is even. In general, the bottom is slightly dry and the wall of the ladle is slightly dilute (the amount of water is only for reference). 4, The amount of water and mixing time should be controlled strictly when stirred to ensure that the needs of the consistency are met. If castable is too thin, it will seriously affect the quality of the material. The stirred volume, stirring time and water that is added should be consistent and they can not suddenly be thick or suddenly be thin. If the consistency does not meet the requirements, the castable should be put back to the mixer and stirred with appropriate water or dry materials. 5, It should be stirred evenly and casting should finish in 20 minutes, in order to avoid sclerosis, affecting structural strength of ladle lining 6, After each completion of construction, varieties of castable should be changed and the mixer should be cleaned 7, Stirring can stop in halfway. If the mixer breaks down and it can be repaired in a short time, some of the materials have to be removed before the machine is opened. If the machine can be repaired on time, castable refractory should all be removed.
Q:What's the texture of refractory for the hearth of reverberatory furnace? ?
High alumina brick; you can use zircon brick under the temperature above 1700? ;may i use mullite bricks under the temperature from 1400 to 1700? you can use clay brick and heavy corundum brick under the temperature of below 1400 degrees, question closely: what's the usage temperature of reverberatory furnace? < pre accuse = "qRA" > is there someone use refractory fiber?
Q:Does anyone know about the fire resistance period of thin fireproof coatings?
Outdoor thin steelwork fireproof coatings have a fire resistance of 2.0 hours, the thickness of coatings is between 4.5 to 5 mm, the standard amount is 5.5 to 6kg per square meter. Specific situations vary according to the thickness data provided by manufacturers . The fireproof coatings are applicable for the surface of combustible substrates, which can reduce the flammability of the surface being painted, and block the rapid spread of fire. They can be used to improve the fire resistance of the materials being painted. The fireproof coatings are coated on the substrate surfaces. They are also rustproof, waterproof, wearproof, heatproof and anticorrosive apart from flame retardant. They have good tenacity, stainability, adhesiveness, glossiness and fast-drying nature.
Q:Does anyone know fire-proof material of fireproof wooden door?
Fireproof wooden door goes through the flame treatment, so it can prevent fire. Its principle: Fire-retardant treated timber has become flame retardant material itself and its fire endurance has increased. The commonly used method of fire retardant treatment for timber including: Spraying method, soaking method, boiling method, vacuum method, vacuum-pressure method.
Q:What are the applications of refractory?
Refractory materials are widely used in iron and steel smelting , glass, cement kilns, non-ferrous metal metallurgy, environmental protection, and chemical, etc. For example: For a car of 1.5 tons, do you you know how much refractory it use? The answer is: To produce top hat or other steel products, glass for vehicle windows, nonferrous metals kile aluminum and copper, plastic products of the body all needs refractory. A car of 1.5 tons needs to consume a total of 10Kg refractories.
Q:I wanna ask about the thermal insulation material fire resistant level?
The inorganic have glass wool \ foam glass Bian \ the best of organic is phenolic foam \ phenolic foam composite cement layer is level A.
Q:What refractories are used in various parts of the blast furnace.
Blast furnace from top to bottom has the throat, hearth staves, waist, bosh, hearth and furnace bottom. the specific structure is as follows: The throat is the first to be affected by the impact and abrasion, generally use high-density alumina bricks. the upper and central portion of temperature furnace is only 400 ~ 800 ℃, the area with high alumina bricks and silicate bricks. The lower part of furnace is subject to erosion and dust erosion alkali metal vapor due to high temperatures, it is required in such case to use high quality clay brick,high alumina brick,carborundum brick,corundum brick that is slag resistance and alkali resistance, temperature resustant and wearproof. Furnace bosh temperature reached 1400 ~ 1600 ℃, serverly eroded by slag,vapor, flush. so we use carborundum brick and reaction-bonded silicon carbide brick. Bosh temperature reaching1600 ~ 1650 ℃, using alumina brick, corundum brick or silicon carbide brick. the temperature of Hearth near the upper portion of the outlet zone at 1700 ~ 2000 ℃, use of silicate bricks and corundum castable graphite filler, silicon carbide bricks. In 1450 Silly twitch bottom temperature sealing die of hunger slander bet phoenix astringent preserved Grade ~ 1500 ℃, use of graphite bricks and microporous carbon bricks, now use more corundum brick, corundum mullite brick and synthetic mullite brick. x26lt;P class x3d "share-btn"x26gt;
Q:Who can tell me about the foundry refractory materials?
Such as: neutral, alkalic, acidic refractories. Of course, the raw materials of different materials are not the same. Such as: the magnesia-carbon bricks, basic refractory materials: magnesite(electric smelting, high-purity)+ crystalline flake graphite+ phenolic resin+ additive (aluminate or silicon powder or silicon carbide powder or high-temperature pitch) and so on.
Q:For refractory, what is critical particle size? Thank you.
It also refers to the largest particle size of aggregate!

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