Light Weight Insulation Refractory Castable

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Product Description:

Specifications

1. Easy construction.
2. Can according to customers' requirements.
3. Used for various high-temperature industrial kilns.

Light weight heat insulation refractory castable,Insulating castable,Insulation castable

Insulation castable is one of the unshaped refractory materials. It is made of refractory aggregate, refractory powder, binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Construction way:casting+vibration moulding

Features:

1. Low bulk density.
2. Low thermal conductivity.
3. High strength.
4. Good thermal and insulation properties.

Physical and chemical index:

Item

Light-weight Hi-strength refractory castable

ZYQ-0.6

ZYQ-0.8

ZYQ-1.0

ZYQ-1.1

ZYQ-1.3

ZYQ-1.5

ZYQ-1.8

Volume Density (g/cm3)        ≤

0.6

0.8

1.0

1.1

1.3

1.5

1.8

Compressive Strength, (MPa)

110°C×16h  ≥

1.5

2.0

4.0

5.5

7.5

15

15

1000°C×3h  ≥

-

2.0

5.5

6.5

10

20

40

Heat Conductivity Coefficient (W/m·K)

700°C      ≤

0.15

0.25

0.35

0.40

0.45

0.60

0.65

1000°C     ≤

0.20

0.25

0.40

0.45

0.50

0.70

0.75

Linear Variation (%);1000°C×3h     ≤

-0.25

-1.0

-0.5

-0.5

-0.5

-0.5

-0.5

Safe Use Temperature  (°C)

800

1000

1100

1200

1300

1350

1350

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.


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Q:What is the role of the vermiculite fireproof material?
It can be widely used in construction, decorative ceiling, wall, floor and fireproof door . Especially suitable for airport, railway station, passenger terminal, exhibition hall, hotels, shopping malls, hotels, and other public places and factory, fuel warehouses which have high requirements for fire proofing, etc. With its special thermal insulation, it can also be made to the various types of heat insulation board offered to machines (such as a variety of industrial furnace and assembly line equipment) and furniture, etc. Due to the low density of the product itself, a lot of shipyards in foreign countries use it as ceiling, wall and deck, so the development potential of the domestic shipbuilding market is huge.Expanded vermiculite is porous, lightweight, and dystectic, the most suitable for insulating materials at high temperature (below 1000℃) and fire insulation materials. In the experiment, 15cm- thick cement vermiculite burns for 4-5 hours under 1000℃, but the back temperature is only 40℃. 7 cm-thick vermiculite slate burns for 5mins through the fire flame welding net under 3000℃, the frontage melted, but you don’t feel hot with your hands holding the back side. According to aforementioned, vermiculite slate is superior than all insulating material, such as asbestos, and diatomite products.
Q:What are the fire endurance requirements of class A fire resistant door ?
Fire endurance of class A fire resistant door is 1.5h. According to the latest fire door requirements, in FMA FMB FMC three forms, A, B and C represent categories, such as FMA on behalf of Class A fire doors (ie thermal insulation fireproof door). Fire endurances of class A,B and C fire doors are 0.5 1.0 1.5 2.0 3.0. Therefore, the fire resistance of fire door needs to be designed and the design paper will make it clear in general.
Q:How to measure the influence of high-temperature performance of the products refractory in the formation of the liquid phase.
Seeing whether it can affect the usage of the refractory material, and seeing to reduce the impurity, what's the condition of temperature of the liquid phase. Practically, whether it has any difference if you can improve, load under load and creep and reduce the impurity content. In the refractories, producing liquid are the influence of impurities, high temperature resistant strength, compared the use of the refractory material temperature: testing compressive strength after burn. If there are any impact: knowing the main crystal phase of matrix composition and content, improving the content of the main crystalline phase can improve the high temperature performance of refractory materials.
Q:What are grades of refractory materials?
Refractories have lots of varieties which all have different purposes. It is necessary to classify refractories scientifically in order to scientifically study, choose and manage them. Classification methods of refractories include chemical properties classification, chemical composition of mineral classification, manufacturing technique classification, morphology of the material classification. 1 divided according to the level of refractoriness: ordinary refractory materials: 1580 ℃ - 1770 ℃, advanced refractories: 1770 ℃ - 2000 ℃ and super refractories: above 2000 ℃ 2, divided in accordance with shapes and sizes : Standard ones: 230mm × 113mm × 65mm, no more than four ruler, (ratio) Max: Min < 4: 1; Shaped ones: no more than two-entrant, (ratio) Max: Min < 6: 1 or having a acute angle of 50 - 70 °; The specific type :( ratio) Max: Min < 8: 1 or having no more than 4-entrants or having an acute angle of 30 - 50 °; and Special products: crucible, containers and tubes. 3, divided according to the method of manufacturing: burned products, non-burned products and unshaped refractories 4. divided according to the chemical properties: acidic refractory materials, neutral refractory materials and basic refractory materials.
Q:What substitutes are available for high-end refractories in addition to zircon sand?
The composite sand powder can effectively replace zircon sand, with the same operation process, less operation time and environmental protection
Q:Development trend of refractories
Mullite Matrix clinker. There are higher requirements of kaolin and refractory annded life, it should be able to grind medical industrial raw materials alumina, vacuum extrusion molding, high temperature roasting and smelting from unshaped refractory material a good thermal mechanical properties in the kiln and has good application prospect; 2, Dong Qingshi clinker. With kaolin and magnesia as raw materials, wet grinding, vacuum extrusion, and then high temperature calcination, furniture has a very good prospect; 3, magnesium calcium sand. Because of the development of clean steel, low carbon steel, high oxygen steel and stainless steel, the basic importance of free calcium oxide refractories is supported; 4, fused eutectic composite. Bauxite based fused corundum, bauxite based fused mullite, bauxite based fused mullite zirconia, fused corundum zirconia fused zirconia, Magnesium Oxide and other materials have been developing rapidly; 5, high density spherical hollow mullite aggregate. The wall thickness of the shell of the 0.2 - 1.5 - 5 mm, diameter 40 mm, smooth surface, can not be uniform, spherical shell, this may be a double, a prominent part of the surface can be dense, can also be used for hollow casting material, not only can improve the insulation performance of the material, in order to reduce the volume density. Instead of destroying its strength.
Q:Who knows what is the standard of insulation material whose fire proof is level A?
Non combustible materials of level A: WW inorganic active wall thermal insulation material, Cement foaming thermal insulation board, Glazed hollow bead insulation mortar, rock wool board, Glass wool board, Foam ceramic.Non combustible materials of level A, endowed with low density, low thermal conductivity, higher bearing capacity, convenient construction , economy and durability, are widely used in heat pipe, heat equipment, other industrial pipeline equipment , thermal insulating materials on industrial buildings, and used as heat preservation, thermal insulation, sound absorption materials of industrial and civic buildings.Non combustible materials of level A are used more for refractory protection coating material of steel structure because of its good thermal stability.
Q:How to distinguish the construction fire-proof material rating?
Each country has its own fireproof standards, so I do not know which country you are in ? Each country has different division levels of fireproof materials, such as GB 8624, German standard DIN 4102-1, British standard BS 476, France standard NF P92-501 and so on. GB 8624 Chinese building materials and products combustion performance division levels fireproof resources network (FireTC.
Q:What are the material requirements of class A fire resistant door ?
Refractory time should be no less than 1.5 hours.
Q:How to divide fire rating of decorating materials ?
Decorating materials shall be divided into four levels according to combustibility. Level A: noninflammability; B1: difficult-flammability; B2: combustibility; B3: inflammability.

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