• Light Weight Insulation Refractory Castable System 1
Light Weight Insulation Refractory Castable

Light Weight Insulation Refractory Castable

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Specifications

1. Easy construction.
2. Can according to customers' requirements.
3. Used for various high-temperature industrial kilns.

Light weight heat insulation refractory castable,Insulating castable,Insulation castable

Insulation castable is one of the unshaped refractory materials. It is made of refractory aggregate, refractory powder, binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Construction way:casting+vibration moulding

Features:

1. Low bulk density.
2. Low thermal conductivity.
3. High strength.
4. Good thermal and insulation properties.

Physical and chemical index:

Item

Light-weight Hi-strength refractory castable

ZYQ-0.6

ZYQ-0.8

ZYQ-1.0

ZYQ-1.1

ZYQ-1.3

ZYQ-1.5

ZYQ-1.8

Volume Density (g/cm3)        ≤

0.6

0.8

1.0

1.1

1.3

1.5

1.8

Compressive Strength, (MPa)

110°C×16h  ≥

1.5

2.0

4.0

5.5

7.5

15

15

1000°C×3h  ≥

-

2.0

5.5

6.5

10

20

40

Heat Conductivity Coefficient (W/m·K)

700°C      ≤

0.15

0.25

0.35

0.40

0.45

0.60

0.65

1000°C     ≤

0.20

0.25

0.40

0.45

0.50

0.70

0.75

Linear Variation (%);1000°C×3h     ≤

-0.25

-1.0

-0.5

-0.5

-0.5

-0.5

-0.5

Safe Use Temperature  (°C)

800

1000

1100

1200

1300

1350

1350

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.


FACTORY:


Q:Urgent question: could you tell me that the export of refractory materials to Vietnam is to be packed in wooden cases and smoked?
Solid wood logs are necessary. If it is the type of smoke free material, it will not be necessary. You'd better confirm it with the port of destination. Vietnam has the requirement to smoke
Q:How many refractory materials does the annual output of 1 million tons of coke oven require?
Refractory material is an important material used in iron and steel industry, it is mainly used in steel-making furnace, furnace lining, loading and transportation of metal and slag ladle lining, the furnace lining procedure of billet heating, heat conduction and lining of blast furnace and the flue. So, to put it simply, we can think of it as a structural material, which can withstand a temperature of 260-1760 degrees centigrade.
Q:What are the specifications of refractory kilns ?
There several points need to be noted ① selection of body material. The refractory lining of the front kilneye turns gelid and hot rapidly and frequently, so the temperature is in the range of 800 ℃ ~ 1250 ℃, allowing it to withstand wear of the cement clinker and corrosion of the cement base. The body material of castable refractory must be chosen according to its service conditions, in order to ensure that it is cheap and easy to use. ② the selection of admixture. Shapeless refractory materials are typical in-situ reaction refractories. Therefore choosing admixtures is very important and must ensure workability, baking performance, and excellent material properties. Admixture for Kiln refractory castable includes dispersants, accelerators, plasticizers, sintering agent, bulking agent and antidetonant. Materials of sintering agent are animate clay, zirconite, titanium dioxide and Peng compounds. Such substances produce a certain amount of mullite crystals, zircon phase, titanium aluminate crystal and inconsistent melting compounds (2Al2O3 ? B2O3), etc. under the operating temperature and in situ reaction. They are accompanied by volume expansion and microcracks, enabling it to compensate for the sintering shrinkage, so that the casting material can have sintering strength, corrosion resistance and good thermal shock resistance. In summary, the refractory castable material for the rotary kiln shall be determined in accordance with its service conditions. It is recommended that clients should also communicate with technical personnels and sales staff about some facts of the rotary kiln when buying it, so that they can get the satisfying rotary kiln.
Q:What are the commonly used admixture for alumina-magnesia refractory? What are the impacts on its performance?
Sodium silicate, pure calcium aluminate cement, boric acid
Q:What is glass furnace used high-grade refractory materials?
It is said that building a furnace need 30 million? After the ignition, it can't be gone out. Only at the waste to maintenance?
Q:What are the differences and connections between softening temperature of the refractory under a fixed load and thermal resistant creep property of the refractory?
The result of refractoriness under load is temperature while the result of creep is percentage of deformation. Refractoriness under load and creep can be tested by an instrument. Refractoriness under load reflects the temperature in which the deformation reaches a certain degree under the condition of load. Creep reflects the deformation refractory has under the condition of constant temperature and load. Both refractoriness under load and creep are important criterion for the operating temperature of refractory.
Q:How many kinds of fireproof materials are there in the market?
rock wool board? inorganic thermal insulation mortar? glass wool board? expanded glass? ceramic foam plate? sand aerated concrete? haydite concrete? foam cement? vitrified micro bubble panel
Q:What is the the best ratio of mortar in refractory cement?
The ratio of refractory cement are: M10 the ratio of cement and mortar: cement: Sand= 346kg: 1631kg M7.5 ratio of cement and mortar: cement: Sand =274kg: 1631kg M5 The mix proportion of cement and mortar: cement: Sand = 209kg: 1631kg M10 mix proportion of composite mortar: cement: Sand: Lime =306kg: 1600kg: 29kg M7.5 mix proportion of composite mortar: cement: Sand: Lime =216kg: 1600kg: 64kg M5 The mix proportion of composite mortar: cement: Sand: Lime =205kg: 1600kg: 100kg
Q:Are the rubber insulation materials are refractory materials?
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