Light Weight Insulation Fireclay Brick

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100 kg
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2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Light Weight Insulation Fireclay Brick

 

 


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Q:what kind of refractory brick is suitable for 1300 degrees converter?
magnesia-carbon brick, you can also use MgO-Al2O3 castable, it is good too.
Q:What types of refractory bricks are divided into?
Chimney and flue are places that high temperature gas of sulfur gathers, it should use acid material. Refractory material is divided into three major parts: acid, neutral and alkaline.
Q:Is the thickness of the kiln lining and the refractory brick the same concept?
This is certainly not the same. The thickness of the refractory brick can be arbitrary, the thickness of the kiln lining is generally designed according to requirement
Q:What are the differences between thermal insulation bricks and refractory bricks?
Thermal insulation brick is thermal insulative; refractory brick is high temperature resistant.
Q:How to repair the boiler?
use refractory bricks and plastic refractory
Q:Is the quality of refractory brick influenced if it is soaked by water
Refractory bricks shouldn't be got wet by damp. Other refractory brick is not much problem, after touching, please wash hand, or masonry stove ignition will burst. In addition, refractory bricks containing chromium can't meet water, it's easy to hydrate and scrap, it will generate Cr VI ( chromium VI ), which is hanrmful to health and pollutes the environment, but try not to get wet
Q:General used refractory brick T-20 / T-39/ T-206 specifications and dimension
No T-206 model (we produce the clay) T-20 and T-39 are the size of 230*length, 113* width and 65/45 thickness, T-20 is a vertical arch brick and T-39 is horizontal arch brick.
Q:Is refractory brick afraid of rain?
High alumina clay is not afraid of rain, but covering is better, magnesium carbon refractory brick had better not be rained.
Q:Development prospect of refractory bricks
Should increase the intensity of adjusting; masonry method is improper, excessive pressure damages the refractory brick, and its ingredients. In use, to reduce the consumption of refractories clinker. Use pleonaste bricks to replace magnesia chrome bricks directly, after deliberation, the experts present agree unanimously to adopt the draft standard, meet the needs of the new situation, to promote the cement kiln refractory standardization, small thermal expansion rate, fluctuation of product quality, good thermal shock resistance of high alumina brick. Of course, in the process of testing, automation level is low, saving energy. The reasons of refractory life is not high are that the production equipment of manufacturers are out-dated; fine management level is low, some companies began to develop energy-saving products, cultivate leading enterprises. Reduce the heat consumption of clinker tons, which effectively avoid the chrome pollution in the next few years, will promote the elimination of backward production equipment. To increase cooperation efforts on industry, education and research, to promote industry to develop to large-scale and intensification the requirement of firing and fuel In order to solve the problem of short service life of refractory material, the size deviation is large, cement enterprises should take measures aiming at the process conditions and raw material of cement kiln.
Q:1200 degrees inside the furnace, lay a layer of refractory brick, what is the temperature outside?
except refractory brick, refractories include refractory concrete (refractory cement+aggregate), fire-resistant insulating layer (refractory cement+vermiculite powder or refractory cement + diatomaceous earth) and so on.

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