Light Weight Insulation Fireclay Brick

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100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

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 Light Weight Insulation Fireclay Brick

 

 


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Q:Would you please tell me how to use the simple method to identify shale brick, clay brick?
Shale density is small, weigh in hand, feeling relatively light, clay brick is high density, relatively heavy.
Q:How many pieces of porous brick is equal to one ton?
Refractory bricks are generally classified into two types, that is, shapeless refractory materials and shaped refractory materials. Shapeless refractory material: Also known as castable refractory, is hybrid power material composed of a variety of aggregate or a kind of aggregate and one or more kinds of the mixture of adhesive particles, it should be used evenly mixed with one or more kinds of the liquid, which has strong liquidity. Shaped refractory material: The general making of firebrick, there are standard rules for the shape, can also temporarily process according to need of building and cutting. The following are the specifications. fireclay bricks 230*114*65 each block 3.0 - 3.6 kg; special-shaped fireclay brick 230*65/55*114 each block 2.8 - 3.3 kg; the reason for the weight's ranges is that because the quality is different, in general, heavy density, good quality!
Q:What are 85 bricks, 95 bricks and standard bricks? What are the specifications?
Clay to clay (including shale, coal gangue powder) as the main raw material, through mud processing, molding, drying and roasting and.
Q:How to choose refractory brick
The design of size and selection of refractory brick shape mainly depend on the design of industrial furnace lining . The size and shape of refractory bricks must meet the needs of furnace refractory brick masonry, it both ensures the convenience of building and usability of thermal equipment. (such as sealing, insulation, brick grade and service life etc.). When the furnace design company designs furnace lining of refractory bricks, first it should design the size of refractory bricks or choose standard size refractory bricks, sometimes this work is done by a furnace company, sometimes it is done by furnace construction company or furnace maintenance company directly. The refractory bricks that has a certain size designed by the furnace design companies or construction companies, in addition that it should satisfy furnace operation and operation life, it also considers whether it is convenient for refractory factories to produce refractory bricks, besides, it should take into account that whether the pass rate on main production process and finished product rate is high when bricks are moulded, installed and fired. Refractory it is convenient to operate, and is convenient for refractory factory producing, the selection of shape of refractory bricks and the design of and the brick molding, and on this basis, found the relationship between the size of wedge brick, brick level and service life etc.), some even combine refractories with furnace, but each has its inherent regularity. The foreign refractory attaches great importance to building furnace, the height of furnace should be integer times of the thickness of brick (including brickwork joint)
Q:Whether the cement kiln refractory bricks belong to hazardous waste or not?
No, there is no harmful gas produced, and it will not pollute the ground.
Q:Can refractory bricks be used to build a house?
Refractory brick can be used to build houses, but you can not use ordinary cement to build, the cost is 3 times than that of ordinary brick.
Q:What is the role of refractory brick, whether is there any books to introduce refractory bricks
Fire resistant, flame retardant, used for building stove and firewall,
Q:What can be applied to the burned refractory brick to resist heat shock?
Acidic refractory material use monox as the main component, among which cilica brick and clay brick are commonly used. Silica brick is silicious product containing monox more than 93%, whose raw materials include silica, waste silica brick scrap and etc. The acid resistance of slag erosion ability is good, and the softening temperature under a fixed load is high. The volume won't shrink after repeated burning, but even a slight expand; but it is vulnerable to the erosion of basic slag, and has low thermal shock resistance. The silica brick is mainly used for coke oven, glass melting furnace, acid hearth furnace and other thermal equipments. Clay brick uses refractory clay as the main raw material, containing 30% to 46% of aluminuum oxide, belong to weakly acidic refractories. It has good heat shock resistance and corrosion stability to acid slag, and it's widely used. Neutral refractory materials use aluminum oxides, chromium hemitrioxides or carbons as the main components. Corundum products containing more than 95% of alumina is a kind of high quality refractory material with wide application.
Q:air-cooled razheng times of magnesia-alumina spinel refractory bricks
The ingredients are magnesium, oxygen, and aluminum. the components of spinel refractory can be magnesia-alumina spinel with excessive aluminium oxide, or magnesia-alumina spinel with excessive magnesium oxide. excessive magnesium oxide and aluminium oxide can form magnesia-alumina spinel in above 1700 degrees.
Q:General used refractory brick T-20 / T-39/ T-206 specifications and dimension
No T-206 model (we produce the clay) T-20 and T-39 are the size of 230*length, 113* width and 65/45 thickness, T-20 is a vertical arch brick and T-39 is horizontal arch brick.

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