Light Weight Insulation Fireclay Brick

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China main port
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TT OR LC
Min Order Qty:
100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Light Weight Insulation Fireclay Brick

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

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 Light Weight Insulation Fireclay Brick

 

 


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Q:Do refractory bricks need to be sent to the lab to test after arriving the site?
Yes, need to test physical and chemical indicators
Q:What is the refractory temperature of refractory bricks?
First look at the used parts of refractory brick, anti stripping performance, these are the most basic performance factors, the refractory temperature of high alumina brick is 1770 -1790 degree, the refractory temperature of clay brick is 1380-1570 DEG C, record the anti acid corrosion data of refractory bricks, the compressive strength of refractory bricks, at the same time, you should analyze each part of the furnace pH index and sintering temperature of working. When purchasing refractory bricks, you need to pay attention to many factors, high temperature creep property, softening temperature under a fixed load, 6548, volume stability at high temperature. Because the production of the product is affected by the weather and fuel energy, etc.. 186, select the suitable refractory bricks
Q:how much fireclay is needed for 10000 refractory bricks?
The amount of mud used for T-3 refractory brick is 0.3KG. if the tiler is skillful, the furnace should have joint of 2mm.
Q:Whether the fire bricks are needed to be poured before construction?
It should be properly watered, according to its water absorption rate: Need to soak and dry in the shade. There is no need to do like the ordinary red brick
Q:what type of refractory bricks does TZ-3 stands for ?
Z stands for the straight brick, T stands for general brick. general straight shaped standard brick, -3 is the length, specification is 230*114*65 (mm)
Q:Lining of refractory bricks in rotary furnace
About 7000~10000 furnace in steelmaking, the level of maintenance and management of each plant is different! Refractory thinning relates to safety issues (equipment and people safety). i am not clear about zinc smelting! Zinc smelting may use rotary kiln! blow the zinc powder into the kiln.
Q:the refractory brick in glass furnace burner was burning, the bricks on both sides of the fire hole were burning the blocked it, what will cause brick burning?
The firebrick in glass melting furnace is mainly consisted of zircon brick, other ordinary refractory materials can not effectively prevent the erosion of glass solution. Because the glass melting liquid is eutectic mixture compared to the refractory bricks, it penetrates into the refractory brick and reduces its original performance, simply speaking, the glass melting liquid dissolves the refractory bricks as eutectic mixture .
Q:can castable refractory replace refractory bricks in rotary kiln?
The heat produced in the welding process will cause local deformation of the rotary kiln, which will affect the dynamic balance, and the construction difficulty in the middle position of the rotary kiln is much larger than that of the refractory bricks. Moreover, the construction quality is not easy to ensure, generally only replace the refractory brick in the kilneye, because the construction of the castable refractory need to weld the anchor
Q:is there any requirement for radioactive materials in refractory materials.
they all do not cause radiological hazards to the environment, so no requirements! analyze rom the element , magnesia. Do not know if it is useful, but material used by refractory materials, firstly any chemical elements are radioactive, human beings can not close, then, such as silicon dioxide: If it is radioactive. analyze from use, such as bauxite, does not have the use value
Q:What are the differences between fireclay brick and high alumina refractory brick?
One is the high alumina, solid and hollow respectively, fused mullite as main raw material made of high-grade refractory materials, strong corrosion resistance, has the advantages of through mud treatment, good thermal shock stability. Good resistance to slag, used to build steel making furnace and glass furnace. High alumina brick is a kind of refractory material. Clay brick is also known as sintered brick, electric smelting corundum and low creep high alumina brick [1] with high grade bauxite, this kind of refractory brick's main component is AL2O3, which is suitable for large and small buildings with artificial bulk. High thermal stability. A neutral refractory material with more than 48% of alumina oxide content, clay brick has clay (including shale, molding, coal gangue and other powder) as the main raw materials, cement rotary furnace lining. The product has a small high-temperature creep, one is clay. From bauxite or other high content of aluminium oxide raw materials' forming and firing, refractoriness is above 1770 deg. High R.U.L and medium-sized hot-blast furnace is different firstly in the material, forming from drying and roasting

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