Kiln and Furnace Industry Ceramic Fiber Blanket

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
30 roll
Supply Capability:
10000 roll/month

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Description

Ceramic Fiber Blanket is made by continuous processing method. The fiber interweave shapely after being needled. It has excellent tensile strength. The blanket do not contains any bonding agent.

Ceramic Fiber Blanket not only can resist the chemical species, but also the hydrofluoric acid, phosphoric acid and strong base. The Fiber Blanket has excellent capability of resisting the oil. After being dried, it will repossess the thermal characteristic and the physical feature.

 

Ceramic Fiber Blanket Applications:
-Industrial kiln, heating device, high-temperature pipeline wall lining.
-Heat insulation of electric boiler, steam turbine and nuclear electricity.
-Wall lining of chemical high-temperature conversion unit and heating equipment.
-Fireproof and heat insulation of tall buildings.
-Heat insulation of kiln door and roofs.
-Materials of high-temperature filtration.

 

Ceramic Fiber Blanket Advantages:
 
-Low heat conductivity and thermal capacity
 -Excellent thermal stability and shock resistance
 -Strong tensile resistance
 -Excellent heat insulation, fireproof and sound insulation

 

Main Product Features:

1. High quality
2. High working temperature.
3. Fast delivery and very competitive prices.

 

Product Specifications:

Kiln and Furnace Industry Ceramic Fiber Blanket


FAQ:
 

Q1  What’s the transport method?

A1  FCL delivery goods with wooden pallet or wooden case by sea; If LCL delivery, must with wooden case; Sometimes need open top, flat rack or bulk cargo.

Q2  What’s the required payment term?

A2  Generally 30% TT as the prepayment, 70% TT before delivery. If need, 100% Irrevocable Letter of Credit or negotiation.

Q3  Which country are our products exported to?

A3  Apart from entire Chinese market, the US, Russia, Japan, Korea, Australia and some Southeast Asian Nations.

 

Kiln and Furnace Industry Ceramic Fiber Blanket

Kiln and Furnace Industry Ceramic Fiber Blanket



 


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Q:What is the material of ceramic fiber?
Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ceramic, glass, electronics, etc.
Q:What’s the price of refractory ceramic fiber blanket?
The price of ceramic fiber blanket varies from place to place. It is advised to have a look at local market.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What are the ceramic fiber products?
Ceramic fiber is produced by double needling technique and is widely used in high and low temperature environment. According to the different manufacturing technique used in market, ceramic fiber blanket is usually divided into two kinds. One is thread throwing blanket, and the other is injection fiber. 1. The diameter of the fiber filaments: Thread throwing fiber is much coarser. Thread throwing fiber is generally 3.0-5.0;micro;m; Injection fiber is generally 2.0-3.0;micro;ml. 2. Fiber length: Thread throwing fiber is much longer. Thread throwing fiber is generally 150-250mm. Injection fiber is generally 100-200mm. 3. Coefficient of thermal conductivity: Injection blanket is superior to thread throwing blanket because of its thin fiber. 4. Tensile and flexural strength: Thread throwing blanket is superior to injection blanket because of its coarse fiber. 5. Application of making ceramic fiber block: It is superior to injection blanket because the fiber of thread throwing blanket is much coarser and longer. Injection fiber blanket is easy to be broken and torn during the process of block production folding, while thread throwing fiber blanket can be tightly folded and cannot be easy to damage. The quality of the block will directly affect the quality of the lining. 6. The vertical layer spread application of large pieces of blankets such as heat recovery boiler: Thread throwing blanket has better tensile resistance and is more durable due to its coarse and long fiber filament, so thread throwing blanket is superior to injection blanket.
Q:What is the use of ceramic fiber rope?
Ceramic fiber loose cotton is made through such a process: Put highly purified raw materials like chamotte, alumina powder, silica powder, silica powder and zircon in high temperature industrial furnace, melt them to form fluid, then use compressed air to inject or thread throwing centrifuge throw it into threadiness, finally use cotton condenser to form ceramic fiber cotton. And fiber cotton can be further processed into kinds of products, such as fiber blanket, board, paper, cloth, rope, etc. Ceramic fiber is highly thermal insulated with such advantages as light weight, high strength, antioxidation, low thermal conductivity coefficient, good softness, corrosion resistance, low heat capacity, sound absorption, etc.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:What are the features of ceramic fiber module?
Ceramic fiber, also called refractory fiber, is a refractory material with the lowest thermal conductivity and the best thermal insulation and energy-saving effect so far except nanometer materials. It is a good industrial furnace lining material with light weight, high heat resistance, good heat preservation effect, easy construction and other advantages. The high heat sensitive of ceramic fiber furnace lining can better adapt to the automatic control of heating furnace. The chemical performance of ceramic fiber lining is stable. Acid, alkali, as well as water, oil, steam are not eroded except phosphoric acid, hydrofluoric acid and strong alkali.
Q:What is the standard of ceramic fiber?
There are no particular standards. The specifications of ceramic fiber products: 5 x 5mm-200 x 200mm; Special specifications or all kinds of non-standard products can be made according to customers’ requirements.

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