Insulation Low Cement Refractory Castable For Rotary Kiln

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Product Description:

Specifications

1.Low Cement Refractory Castable
2.Refractory Castable Manufacturer
3.high temperature
4.Long service life
5.ISO

Description:
High strength wear resistant castable is mixed by corundum,high-quality bauxite clinker,silicon carbide as aggregate,all kinds of powder,ultra-fine powder,micropowder,alumina powder and additives as admixture with strict mixture ratios according to different varieties.its main characters are:high strength in normal and medium temperature,wear resistance and erosion resistance,thermal shock stability,etc.it is mainly used in the position of coal-fired circulating fluidized bed boilers,waster incineration furnace,lining of fluid-bed furnace etc,where are seriously abraded.

Competitive Advantage:
1.Best price, make the products competitive in your market
2.Abundant Experience.
3.Strict Quality Control. Meet clients'quality requirement.
4.Large stocks. Guarantee prompt delivery.
5.Safty packing,prompt delivery time,and excellent after-sales services.
6.Professional Packing. Avoid damage and secure the goods in transportation

Technical data:

Item

Index

Brand

HSC-80

HSC-75

HSC-65

HSC-60

Chemical composition%

Al2O3

≥80

≥75

≥65

≥60

SiO2

≤15

≤19

≤28

≤34

Bulk density g/cm3

110°C*24h

≥3.0

≥2.8

≥2.5

≥2.4

1000°C*3h

≥2.9

≥2.8

≥2.5

≥2.4

Modulus of repture Mpa

110°C*24h

≥12

≥10

≥8.5

≥7.0

1000°C*3h

≥18

≥15

≥13

≥11

Cold crushing strength MPA

110°C*24h

≥120

≥90

≥68

≥50

1000°C*3h

≥180

≥120

≥95

≥80

Linear change after burning%

1000°C*3h

±0.2

±0.2

±0.3

±0.3

Wear resistance(ASTMc-704) cm3

≤3.0

≤5.0

≤7.0

≤9.0

Heat conductivity coefficient W/m.k

1.6

1.5

1.5

1.5

Thermal shock resistance(times)(1000°C water cooling

≥35

≥30

≥25

≥20

Refractoriness °C

≥1790

≥1790

≥1750

≥1730

Max working temperature °C

≥1550

≥1500

≥1400

≥1350



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Q:what is steel fire door made of ?
1. fire resistance steel door has steel made door frames, door leaf framework and door panels. if the door leaf is filled with nontoxic fire insulation material, added with fireproof hardware accessories, which consists of a door that is fire resistance. 2. Category 1)safety facilities to prevent underground building from fire expansion and control volatilation. It is usually divided into steel and wooden fire door. 2) Class A fire doors, fire endurance of 1.5 hours; B fire doors, fire endurance of 1.0 hours; Class C fire doors, fire endurance of 0.5 hours. 3) In fact, there are many types of fire doors. For example, there are wooden made fire doors glass fire doors and steel fire doors based on different materials. access control fire doors, entrance fire resistance door, interior fire doors, explosionproof and fireproof door, quick-lock fireproof doors, quick opening door encountered with fire and multi-functional fire doors. 4) Based on the installation location: External fire doors and built-in fire doors. 5) divided by technology: Electronic fire doors.
Q:What are the standards of refractory concrete ?
The special concrete compound by uitable binding materials, refractory aggregates, admixtures and water at a certain ratio. It can maintain the desired mechanical property at high temperature of above 900 ℃ for a long time. The property depends on the material and matching of all the aggregates, admixtures and binding materials. Its material, composition and ingredients are similar to these of refractory castable. Refractory aggregate can be dry slag, broken refractory bricks, basalt, bauxite, magnesite, etc. According to the binding material, it can be divided into Portland cement refractory concrete, aluminate cement refractory concrete, sodium silicate refractory concrete, phosphate refractory concrete, magnesia refractory concrete, etc. (8) The particle material and powder material in refractory concrete are called aggregate and admixture respectively. The mixture of concrete can be moulded by casting, vibrating or ramming. And proper measures to promote their hardening can be used in accordance with the hardening characteristics of the binding materials (such as air hardening, water hydraulicity, thermal hardness, etc.). It is mainly used to build the monolithic lining of industrial furnace and procast blocks. Of all the concrete, the ones used for under 900 ℃ is called heat-resistant concrete, and they are used for the foundation and chimneys, etc. of industrial furnaces and thermal equipment.
Q:Which refractory is suitable for the tunnel kiln?
Shuttle kiln refractories requires the good thermal shock properties. Because the tunnel kiln is continuous firing furnace, the temperature in the kiln is long time stable and with little fluctuation. The shuttle kiln is intermittent kiln firing. The temperature in the firing kiln is adjusted by the firing curve. It is with a relatively short time and serious fluctuation. The seal and kiln car take use of the heavy corundum brick. If it is continuous kiln, the alumina hollow ball bricks are used in the burning zone. The seal of the burning zone takes use of the kiln car brick and the seal takes use of the heavy corundum brick.
Q:How to solve the shell, the crack problem of refractory material in the process of forming.
Pressure mode and number of pressure control "spallation". 2, multiple pressure, pressure degree and discharge way: 1, reduce friction, choose appropriate, than big pressure disposable pressure produced by the plastic deformation, allocate reasonable grading, internal and external friction, reduce billet particles and high die wall bright. 4.--- solve the light one firstly. --moisture content being too high easily cause spallation - the compressibility of water is small and have certain elasticity, appropriately to extend the pressuring time is beneficial. The material can produce large plastic deformation under the effect of continuous load. The right amount of lubricant. - body under the condition of less pressure but long effect time molding. Mould structure is reasonable and improve billet natural stacking density. 5.3, measures to improve the unburned brick molding quality. Many times continuously pressure relief is better than one-off sudden unloading, and controlling the appropriate moisture content;- - is beneficial to air overflow.
Q:What are the chemical composition of refractory cement?
Calcium aluminate prepared by calcining as the main component. Aluminate cement takes bauxite and limestone as raw materials, alumina content of about 50% as the clinker. And it is a hydraulic cementing material made by grinding. Refractory cement is also known as aluminate cement.
Q:How to calculate the thickness of choosing refractory? Such as steel ladle should choose what kind of refractory and using what thicknes?
I feel the concrete thickness should depend on the experience and the actual situation. As for the specific method, I also can't say too accurately. If it's ladle, it generally chooses alumina magnesia castable.
Q:What is the requirement of refractory concrete for raw materials? What is the main principle of commercial mixing station?
Commodity concrete stations can not be produced in general, and are made by professional fire resistant concrete manufacturers.
Q:Can someone professionally introduce the classifications of refractories?
It can be divided into two categories of ordinary and special refractory. Ordinary refractories can be devided into acidic, neutral and alkalinee refractories according to chemical properties. Special refractory can be devided into high temperature oxide, refractory compounds and high-temperature composite materials according to the compositions. Furthermore, it canbe devided into ordinary refractory products (1580 ~ 1770 ℃), advanced refractory products (1770 ~ 2000 ℃) and super refractory products (above 2000 ℃) according to the strength of refractoriness. It can be divided into bulks (standard brick, special-shaped brick, etc.), special shape (crucible, sagger, pipe, etc.), fibrous (aluminum silicate, zirconia and boron carbide, etc.) and Indefinite shape (refractory clay, castableand ramming mass, etc.) according to the shapes of products. According to the sintering process, it can be divided into sintered products, cast products, melting jetting products.
Q:Does anyone know the difference between refractory and thermal insulation material?
The main difference between insulation bricks and refractory bricks are as follows: 1. Insulation effect The heat conductivity cofficient of insulation bricks is usually 0.2-0.4 (average temperature of 350 ± 25 ℃) w / mk while the heat conductivity coefficient of refractory bricks is 1.0 (average temperature of 350 ± 25 ℃) w / mk or more. Thus it can be seen that the insulation effect of insulation bricks is much better than that of refractory bricks. 2. Refractoriness The refractoriness of insulation bricks is generally below 1,400 degrees centigrade while the refractoriness of refractory bricks is above 1,400 degrees centigrade. 3. Density Insulation bricks are generally light-weight insulation material, and the density is generally 0.8-1.0g / cm3. But the density of refractory bricks is above 2.0g / cm3.
Q:Who knows the fire endurance of B-level fireproof doors and windows?
According to the fire endurance, fireproof doors can be divided into A-grade, B-grade and C-grade, whose fire endurance should not be less 1.2h, 0.9h and 0.6h respectively. Fire endurance of fireproof windows: A-grade fireproof windows are not less than 1.5h and B-grade fireproof windows are not less than 1h. The door leaves of A-grade and B-grade fireproof windows should be steel materials, and their glass should be composite fireproof glass whose thickness is no less than 26mm. Monolithic fireproof glass window is not B-grade fireproof window, nor A-grade fireproof glass window. It si called non-insulated fireproof window.

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