• Insulation Low Cement Refractory Castable For Rotary Kiln System 1
Insulation Low Cement Refractory Castable For Rotary Kiln

Insulation Low Cement Refractory Castable For Rotary Kiln

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Specifications

1.Low Cement Refractory Castable
2.Refractory Castable Manufacturer
3.high temperature
4.Long service life
5.ISO

Description:
High strength wear resistant castable is mixed by corundum,high-quality bauxite clinker,silicon carbide as aggregate,all kinds of powder,ultra-fine powder,micropowder,alumina powder and additives as admixture with strict mixture ratios according to different varieties.its main characters are:high strength in normal and medium temperature,wear resistance and erosion resistance,thermal shock stability,etc.it is mainly used in the position of coal-fired circulating fluidized bed boilers,waster incineration furnace,lining of fluid-bed furnace etc,where are seriously abraded.

Competitive Advantage:
1.Best price, make the products competitive in your market
2.Abundant Experience.
3.Strict Quality Control. Meet clients'quality requirement.
4.Large stocks. Guarantee prompt delivery.
5.Safty packing,prompt delivery time,and excellent after-sales services.
6.Professional Packing. Avoid damage and secure the goods in transportation

Technical data:

Item

Index

Brand

HSC-80

HSC-75

HSC-65

HSC-60

Chemical composition%

Al2O3

≥80

≥75

≥65

≥60

SiO2

≤15

≤19

≤28

≤34

Bulk density g/cm3

110°C*24h

≥3.0

≥2.8

≥2.5

≥2.4

1000°C*3h

≥2.9

≥2.8

≥2.5

≥2.4

Modulus of repture Mpa

110°C*24h

≥12

≥10

≥8.5

≥7.0

1000°C*3h

≥18

≥15

≥13

≥11

Cold crushing strength MPA

110°C*24h

≥120

≥90

≥68

≥50

1000°C*3h

≥180

≥120

≥95

≥80

Linear change after burning%

1000°C*3h

±0.2

±0.2

±0.3

±0.3

Wear resistance(ASTMc-704) cm3

≤3.0

≤5.0

≤7.0

≤9.0

Heat conductivity coefficient W/m.k

1.6

1.5

1.5

1.5

Thermal shock resistance(times)(1000°C water cooling

≥35

≥30

≥25

≥20

Refractoriness °C

≥1790

≥1790

≥1750

≥1730

Max working temperature °C

≥1550

≥1500

≥1400

≥1350



FACTORY:


Q:What's the fire resistance test method of doors and roller shutters?
Fire resistance test method of doors and roller shutters: This standard specifies the fire resistance test method for roller shutter doors under standard fire conditions. The method is used to test the fire resistance of the ventilating duct when bearing the external fire (A duct) and internal fire (B duct). Fire resistance test of vertical ducts may be conducted referring to this standard. 1.Test specimen1.1 The test specimen is obtained by cutting from any part of the qualified metal tube unless otherwise relevant standard or mutual agreement specifies the cutting position of the metal tube. 1.2 Length of the specimen: L≈2.5D+50mm (D: outer diameter of the metal tube). The cut surface of the specimen must be perpendicular to the axis of the metal , and the seamed edge of the cut should be round off. Test method GB243-82 of metal tube necking 2. Test procedures 2.1 In the test, punch or press the metal tube into the tapered conical seat (see Figure) with a hammer or press machine, and make it uniformly diminished to the regulated shrinkage X which is calculated according to the following formula: Test method GB243-822 for metallic pipe necking: The inner wall of the seat cover used in the test should be polished, and has certain hardness and is coated with lubricating oil. Its conicity is 1:10, 1:5 or others in accordance with relevant standard provisions. If there is no provision, then adopt the conicity of 1:10. This standard is not suitable for: a) The pipeline whose fire resistance depends on the fire resistance of the ceiling; b) The pipeline with access door, unless otherwise the access door is included into the pipeline and tested together; c) The pipeline with two or three sides; d) Fume exhaust pipes;
Q:As for fireproofing material rock wool and glass wool, which one is better?
Rock wool board and glass?wool?board are a kind of new construction thermal insulation material, it's widely applied in construction and has replaced traditional thermal insulation material to some degree. With the gradually deepening study of rock wool board, glass wool board, we can find that these insulation materials have advantages in many aspects but there are also many deficiencies, particularly there exists a lot of controversy about the impact on the human body. The production process of rock wool board and glass?wool?board usually includes: after melting in high temperature of rock or glass, inorganic fiber is produced by high-speed centrifugation equipment, and at the same time add binder,dust?laying?oil,silicone oil at certain proportion, then produce sheet material according to different requirements. It has good thermal insulation properties, mechanical?property, sound absorption characteristics, belong to incombustible?material and is cheap. In general, insulation, security and economy should not be contradictory, three aspects should be taken into account, balanced chosen and developed. Rock wool board and glass wool board and other such materials should be properly selected and applied to the appropriate structure, so that the choice of material will play their strengths and avoid their weaknesses.
Q:How to divide the fire resistant level of construction thermal insulation materials?
Combining three versions of GB8624 (1997,2006,2011), external wall thermal insulation fire?rating can be basically divided into: A1, A2, B1, B2, B3 and other levels. There are many technical indexes for specific division. And it is mainly determined in accordance with the national standard GB8624 Building materials combustion levels.
Q:what is the material of fixed first rate fire resistant window?
Window frames and fireproofing glass, fire sealing strip, fireproofing glass mound layer, which is infexible fan, and the flexible fans have to plus folding and closing window cleaner. (3) window frames must be integral with the building, using wood or iron to connect the wall. After the installation of the steel frame, the cement mortar must be watered between the window frame and the wall, and it should conserve more than 24 hours before normal use.
Q:What are the electrical fire protection materials?
Flame retardant organic resin: They can be classied into PVC, vinyl chloride, chlorinated rubber, epoxy resin emulsion, epoxy resin, phenolic resin, etc.. Fire retardant additive: Phosphorus and halogens, nitrogen organic compounds (chlorinated paraffin, tributyl phosphate (TBP) and polybrominated diphenyl ethers) and boron (boric acid, zinc borate, boric acid aluminum), antimony, aluminum, zirconium inorganic compounds.
Q:Can refractory be used as sealing element?
It can. For example, a kind of irregular part that is made of fiber or some injection mix is used for sealing things.
Q:What parts of cement kilns are refractories used on?
Generally they are used in cyclone, feed pipe, and duct and refractories are high-strength alkali-resistant castable, calcium silicate board, high-strength alkali-resistant brick, dome-shaped alkali resistant brick. Refractories in smoke chamber are high-alumina refractory castable, anti-skinning pouring material and calcium silicate board. Refractories in duct are high-strength alkali-resistant bricks, calcium silicate boards and steel fiber reinforced castable. Refractories in hooding parts of kiln are high strength castable high alumina and calcium silicate board. Refractories in rotary kiln are phosphate bonded high alumina brick, silmo brick, magnesia chrome brick, steel fiber reinforced castable. Refractories in grate?cooler are vault alkali brick, high alumina refractory castable, steel fiber reinforced castable and calcium silicate board. Refractory in coal burner is dedicated castable for coal burner.
Q:what is the fireproofing material of engine room? who knows it ?
1. The new type fire?retardant?coating in fire retardant coating, the expanded vermiculite, expanded perlite heat insulation material and cenosphere adiabatic powder, etc. These inorganic component, is a major part of the thick coating type of fireproof coating, and they also are the major factor affecting the level of performance of fireproof coatings. The fireproofing thermal insulation properties of fireproof coating, is mainly determined by the fire back surface temperature of this factor, but also related to the fire endurance. If it reaches the same temperature for a longer time, it shows that it's fireproof thermal insulation is better, and the fire endurance therefore is higher. 2. The new fireproof board new fireproof board now is welcomed by the people and the important factor is its environmental protection, and with the increasing high-rise buildings, the fire protection requirements and strength requirements are also rising, it is a big challenge for the performance and standard of the fireproof board.. Now fireproof board is mainly used siliceous material or calcareous materials, and then mixed with the fiber material, lightweight aggregate, adhesives and chemical additives, it is not only be fireproofing, but also improve their thermal insulation performance, and light weight, good carrying capacity, good durability, no aging problem, more importantly, it is good in environmental protection.
Q:What refractories are used in various parts of the blast furnace.
Blast furnace from top to bottom has the throat, hearth staves, waist, bosh, hearth and furnace bottom. the specific structure is as follows: The throat is the first to be affected by the impact and abrasion, generally use high-density alumina bricks. the upper and central portion of temperature furnace is only 400 ~ 800 ℃, the area with high alumina bricks and silicate bricks. The lower part of furnace is subject to erosion and dust erosion alkali metal vapor due to high temperatures, it is required in such case to use high quality clay brick,high alumina brick,carborundum brick,corundum brick that is slag resistance and alkali?resistance, temperature resustant and wearproof. Furnace bosh temperature reached 1400 ~ 1600 ℃, serverly eroded by slag,vapor, flush. so we use carborundum brick and reaction-bonded silicon?carbide?brick. Bosh temperature reaching1600 ~ 1650 ℃, using alumina brick, corundum brick or silicon carbide brick. the temperature of Hearth near the upper portion of the outlet zone at 1700 ~ 2000 ℃, use of silicate bricks and corundum castable graphite filler, silicon carbide bricks. In 1450 Silly twitch bottom temperature sealing die of hunger slander bet phoenix astringent preserved Grade ~ 1500 ℃, use of graphite bricks and microporous carbon bricks, now use more corundum brick, corundum mullite brick and synthetic mullite brick. x26lt;P class x3d "share-btn"x26gt;
Q:What thickness is needed of the ultra-thin fireproof paint with a fireproof time of 2.5 hours?
Fireproof of steel components can adopt outsourcing concrete (or laying bricks method), fireproof coatings, fire prevention board coated and composite structure. Anti-firing plate can be divided into the fire protection lamella thickness plate and thin plate. Fire protection lamella thickness plate is of 20 ~ 50 mm. There are mainly calcium silicate and decayed stone of fire prevention board fire board, main varieties KB board, CF board; Fire sheet thickness is between 6 to 15 mm and the main varieties have short fiber reinforced cement pressure plate, fiber reinforced ordinary calcium silicate board and glass cloth reinforced inorganic plate. I hope you can be satisfied.

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