INSULATING CASTABLES FOR INDUSTRY

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Insulating castables 7 can be used in furnace temperatures upto 1100C

INSUL-7 is  insulating castable refractory and can be  used  as back up lining in vessels and furnaces up to 1100C.

These are made from very Light weight aggregates and high alumina cement . These are used as Pourable refractory since it contains requires high quantity of water for casting.

Advantage of this product includes the following:

1) Light weight construction.

2) Very good insulation.

3) Low thermal conductivity.

4) High heat resistance upto 1100

5) Good thermal shock resistance.

6) Easy installation techniques.

Application Areas:

1) Oil & refineries

2) Aluminium

3) Copper

4) Iron & Steel

5) Cement

6) Ceramics

TECHNICAL DATA SHEET

RADHASWAMI INSUL-7

SERVICE TEMPERATURE:         1100C

DRY DENSITY;GM/CC                0.75-0.85

COMPRESSIVE STRENGTH: 110C    12-14

KG/CM2

                                             1100C     6-8

LINEAR CHANGE@1100C   +/- 1.6

CHEMICAL ANALYSIS;  FE2O3   8.5 max

GRADING:      0 - 5 MM

THERMAL CONDUCTIVITY:  0.14

KCAL/M/HR/C



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Q:What is the the best ratio of mortar in refractory cement?
The ratio of refractory cement are: M10 the ratio of cement and mortar: cement: Sand= 346kg: 1631kg M7.5 ratio of cement and mortar: cement: Sand =274kg: 1631kg M5 The mix proportion of cement and mortar: cement: Sand = 209kg: 1631kg M10 mix proportion of composite mortar: cement: Sand: Lime =306kg: 1600kg: 29kg M7.5 mix proportion of composite mortar: cement: Sand: Lime =216kg: 1600kg: 64kg M5 The mix proportion of composite mortar: cement: Sand: Lime =205kg: 1600kg: 100kg
Q:how does the fire endurance of first rate fire resistant window?
Not less than 1.5 hours
Q:How to divide the materials according to the National Fireproofing Material Standard?
Each country has its own fire safety standards, I do not know which country's standard do you want to know, and each country of fireproof material to the division level is not the same. GB GB 8624, the German standard DIN 4102-1, the British standard BS 476, French standard NF P92 -501 and so on. GB 8624 is Chinese building materials and grade of combustion performance. The information coming form fire resources network (FireTC.
Q:What is the acceptance standard of refractory?
It depends on the variety of materials. In general the main test items include chemical composition, refractoriness, refractoriness under load, creep, volume density, linear change, strength, slag resistance, thermal conductivity and thermal expansion. If it is shaped products, it is required to inspect the size deviation and whether it has edge. Detection method accords with the relevant national standards and there are lots of them. You can refer to the standard compilation.
Q:Does anyone know about the A-level fireproof materials?
A1-level fireproof materials include: 1. inorganic materials: glass wool, rock wool, foam glass,etc. 2. organic materials: phenolic foam insulation composite board. I hope my answer can help you.
Q:What is shapeless refractory?
Q:what should be paid sttention when buying the refractory?
First, look at the appearance of the product, it will be better if the surface of product is smooth, if there are the injuries and damages which may influence the use, do not use it. Second, the main characteristics of insulation material is flame resistance, reduce the loss of fire occurred at the time of purchase combustion performance testing products, non-combustible stone wool products are the best. Third, refractory insulation with good hygroscopicity is also very important, it can keep your room drying for a long time , played the role of moisture-proof, and more capillary, the hygroscopicity is better.
Q:What material is used to make furnace pipe of refractory bricks?
Refractory bricks furnace pipe material is generally divided into two types, namely, shapeless refractory material and shaped refractory. Shapeless refractory material, also known as castable refractory, is hybrid powder material made up of many kinds of aggregate or aggregate and a kind of or many kinds of binders. It must cooperate and evenly stir with a kind or many kinds of liquids during use and has strong mobility. Shaped refractory material usually refers to refractory brick whose shape has standard rules. It can also be proceeded temporarily during cutting according to requirement.
Q:What kind of refractories do the anode baking furnace use?
5% volume density. 2 , The application results show that it has the energy-saving effect. 4, Withstand voltage strength. The 50MPa prebaked anode baking furnace furnace wall replaces traditional small special-shaped brick with steel fibre reinforced castable precast block: The aluminum content is 45-60%. The iron content is less than 1. I know someone uses andalusite bricks. This method, under the condition of not changing the roasting technique , has excellent resistance to CO. If there are investors, you can complete the overhaul and reconstruction work of anode baking furnace, which is still a precedent in the country. The andalusite bricks are significantly better than clay bricks. The volume density of 5% of it is 2.25. The compressive strength of 40MPa aluminum content is 60%, and the iron content is less than 1. The andalusite is more denser in the structure. Physical and chemical indicators are as following: it has a good anti-corrosive of exhaust gas Na2O. This is because its chemical composition and mineral composition are very suitable for anode baking furnace, which has long life and easy construction and other characteristics.
Q:What kind of materials can be tested their electrical resistivity in the current refractory industry?
Graphite, Magnesium Oxide, and alumina are all feasible.

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