Hydraulic Upper Roller Universal Plate Rolling Machine

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Shanghai
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1 unit
Supply Capability:
1000 unit/month

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Product Description:

Precision of the superior products 
Unique crooked craft , the high-accuracy tip is curved in advance, the crooked angle after not having in succession, the crooked course is digital control. 
Man-machine dialogue controls the high-efficient intelligence of interfaces to operate 
Peculiar crooked craft software, the interactive window, the automatic compensation of the crooked course, operate singly, high-efficient and safe and convenient! 
Abundant crooked form 
Have rolls of form to make O type, U type, many sections of R ,etc. different forms. 
Choice of many models According to the use or users’ enquiry, count and show the model economily, TC numerical control model chooses.

The Feature of Hydraulic Plate Rolling machine :

 

 

1. The machine widely used in petroleum, chemical industry, cement, boiler, shipbuilding, aviation, water conservancy, power transmission towers and other machinery and equipment. Its working principle is rotating bending deformation. For the upper roller can be moved no matter up and down, but also horizontally, so no need additional press or equipment, can realize prebending, bending, as well as correction of the workpiece.

 

2.The whole structure of Hydraulic Plate rolling machine :


 

 

1.Totally European design,streamlined looking,frames of our machines are fabricated, welded steel (ST-52). Roll shafts, materials and bearings used in production are European quality. Also the torque limit of the machines is very high. NC playback and CNC graphic control systems are available as optional accessory.
2.The main structure of the equipment includes upper roller, lower roller and horizontal movement mechanism, supporting mechanism,main drive mechanism,downturn system, left and right machine frame, chassis and balance mechanism, hydraulic and electrical control systems.
3.The model MH has both the upper and the lower roll powered with hydraulic motor and planetary gear box.

 

3.The Feature of Hydraulic Plate Rolling machine :

 

 

1. High precision pre-bending, freely setup the width of plate. Upper roller presses the plate end for pre-bending.
2. Upper roller likes drum with collaboration of carrier roller permit continual bending of any thickness of plate.
3. Safe work, fixed two down roller, upper roller does horizontal and vertical movement, and the plate don’t move during upper roller moving.
4. Unitary structure, convenient to move the whole machine as machine has a hardy under pan. No need to anchor bolt.
5. Different use has different control way, like top numerical control and below numerical control.
6.Through exclusive technology, AccurL can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.

 

4.CNC control system:

 

 

1. Special bending aircraft, numerical control.
2. HMI (human machine interface), intelligent operation.
3. Self-compensating, single operate, high efficiency, safe and convenient.
4. Many models for choice, economic numerical control model, TC computerized numerical control.

 

5.Major parts of the manufacturing process :

 

 

1. Working rollers: cast steel ingot (chemical composition analysis): check performance-forging roughcast — forging annealing-UT flaw — roughing (mechanical tests)-heat treatment (hardening and tempering) — UT flaw — semi finishing — finishing — MT.

2. Large forgings: cylinder body, gear, gear shaft forging roughcast — surface inspection – roughing — UT flaw — UT flaw detector heat treatment — finishing semi—finishing — MT.

3. Welding structure: racks, chassis, wheel box

4. Plate into the factory (chemical composition analysis, mechanical properties test) — pretreatment — for sheet metal cutting-welding-seam UT or RT flaw — annealing treatment — roughing-finishing— vibration destressing—hot blasting —finishing

6.Configuration of Hydraulic Plate Rolling machine is follows:

 

 

1. Main power:Siemens Electrical made in Germany
2. Main electronic elements: Schneider made in France;
3. Axletree:Double-row self-aligning bearingfrom Germany
4. Main motor: Siemens Electrical made in Germany
5. Programmable logic controller PLC:OMRON products from Japan
6. Hydraulic system: Bosch – Rexroth made inGermany
7. Gear pump: made in China TaiWan ;
8. Work Roller:Material of work roller with 42CrMo Alloy steel.
9. Digital display system:Touch Screen for Delta
10 .Transducer:OMRON,Made in Japan
11. Automatic lubrication system:Sino-Japanese joint,which has block alarm


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Q:Material processing technology and machinery manufacturing What is the relationship
Parts of the various processing, heat treatment and surface treatment; parts and product assembly, commissioning, testing and coating and packaging.
Q:How to improve the mechanical properties of materials?
Such as quenching can improve the hardness of the material, quenching and tempering (quenching and high temperature tempering) can improve the stability and toughness of the material to improve the strength of the material processing performance, surface chrome, can improve the surface hardness and wear resistance, corrosion resistance
Q:What kind of materials can EDM machine
Such as: hard alloy, hardened steel, graphite, aluminum alloy, structural steel, stainless steel, titanium alloy, diamond and other conductive body complex cavity and curved surface processing, all kinds of molds, electrodes, precision parts manufacturing,
Q:How to choose the material when doing mechanical design
New materials research and the emergence of materials has always been a cutting-edge science and technology disciplines.
Q:Can the shears machine be processed?
Metal thickness of 50mm below the metal and a certain strength and toughness of non-metallic materials
Q:Mechanical equipment (automation equipment) What is the composition of the material, is steel or iron or other?
So I want to find more parts of the production of automation equipment manufacturers where. I do not know most of this machine like you said it is steel, it may be iron bar (aluminum).
Q:How to choose mechanical parts material ah?
You can refer to other people to design similar products, assembly map material selection, individual you need special requirements of their own design.
Q:Mechanical material forming cold forming and thermoforming What is the difference, the main processing of what materials
Mechanical material forming Cold forming and thermoforming difference: molding is mainly for forging. Workpiece blank in the state of non-heating is forging molding is cold forming, heating in the state of forging is hot forming, thermoforming and temperature forging and hot forging, the temperature is different. Not only stainless steel, other materials forging this is the case. Mainly used to process steel parts.
Q:What kind of material is used for processing shafts?
Which is commonly used shaft material, of course, there are many materials can do shaft, heat treatment requirements are not the same, the specific circumstances of specific treatment, according to demand materials, can not be said that the shaft must use what material,
Q:Metal materials commonly used in the processing methods which
Processing technology is divided into cold processing and processing of cold processing, including the car, pliers, planing, milling, grinding, etc. Hot processing is divided into casting and forging inside and can be divided into forging and stamping forging free forging (including upsetting,

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