High Temperature refractory Mortar

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Product Description:

Specifications

Characteristic:
1.High modulus of rupture
2.Not easy to fall off
3.Short bonding time and less use

High-temperature refractory mortar

 This product is produced by chemical reaction .Added more than two kinds of additives .The product has two kinds of shape:liquid and powder.The liquid product can be used directly .But the powder product should be add water and heat into paste.

High-temperature refractory mortar

ItemJTHM-1450JTHM-1550JTHM-1700

Classification temperature °C145015501700
Bulk density g/cm31.71.92.0

Modulus of rupture Mpa

(dried at 100°C)

122018
Al2O3 %356070
Fe2O3 %1.31.20.9
Quantity for KG/1000 bricks180200200

High-temperature refractory mortar

This product is widely used in ceramic fiber products,high-alumina insulation bricks,mullite insulation bricks,corundum insulation bricks and the products of  not easy to bond when masonry .

Annual supply:

Our company has a dozen cooperative production factories which are better in productive technology and quality management. All the factories has passed ISO9001 quality management system certification. And the annual supply of dense shaped and unshaped refractory product is 100,000-200,000 tons.


Annual exports:

Now we have exported more than ten countries , such as Asia ,Europe and South America.


Production equipment:

Production and testing equipments are new, complete and automated or semi- automated. Such modern facilities and equipments have provided the fine technical guarantee for the production and testing.

Order processing:

After the contract is signed, the relevant responsible person tracked production progress, product quality and product packing aperiodically. During the term of contract sent on time with quantity and quality guaranteed.


Process flowdiagram:

High-temperature refractory mortar


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Q:What are the chemical composition of refractory cement?
Calcium aluminate prepared by calcining as the main component. Aluminate cement takes bauxite and limestone as raw materials, alumina content of about 50% as the clinker. And it is a hydraulic cementing material made by grinding. Refractory cement is also known as aluminate cement.
Q:What is streaming fireproof material?
Since streaming fireproof material has less surface energy, so when it is placed in a location to be used, it can be automatically filled so long as mixed with water at proper ratio. And then using vibrator or vibrostand and other tools to compact the mixture so as to satisfy the use requirements. Therefore, it does not require vibration, and it has less friction force between the particles. Generally hydraulic refractory castable must be mixed with water at proper ratio when in construction . While, the concept of "streaming" is in terms of refractory castable.
Q:Who knows about ranking rules of fireproofing thermal insulation materials for exterior wall?
(1) the height of buildings is greater than or equal to 24 m, the combustion performance of thermal insulation material should be A-level. (2) the height of buildings is less than 24 m, the combustion performance of thermal insulation materials should be A- or B1-level. When using B1-level thermal insulation materials, fire barrier zone should be set in each floor. (3) incombustible materials should be used as the protective layer of thermal insulation materials. Thermal insulation materials should be completely covered by protective coatings. The thickness of protective layer should be no less than 3 mm. (4) The base walls should be set in buildings with nontransparent curtain wall structures of metal, stone,etc. The fire endurance of which should comply with relevant provisions of current fire safety rules on fire endurance of external wall. The fire endurance and fire protection construction of pier between two windows, window sill walls, skirt walls of glass curtain walls should comply with relevant provisions of current fire safety rules on building curtain walls. (5) the internal cavity of base walls, as well as the space between the skirt wall and base walls, pier between two windows, window sill walls should be sealed with fire-proof sealing materials at each floor.
Q:What are fire resistant level standards of class A fire resistant door?
Grade standards: class A fire resistant door is an important part of fire-fighting apparatus, and an important step in the social fireproof work. The quality and use of class A fire resistant door is closely related to the success or failure of the fireproof work.. There are steel and wood for class A fire resistant door materials. Only those whose fire endurance is no less than 1.5h can be called class A fire resistant door. In general, the class A fire resistant door internal material is perlite, and still some are vermiculite fireproof board, foam core board, MCcomposite materials, and other fireproofing materials. The thickness of class A fire resistant door is usually 50mm. In places where there is strict requirements for fireproof performance, class A fire resistant door is often installed.
Q:How to calculate the thickness of choosing refractory? Such as steel ladle should choose what kind of refractory and using what thicknes?
I feel the concrete thickness should depend on the experience and the actual situation. As for the specific method, I also can't say too accurately. If it's ladle, it generally chooses alumina magnesia castable.
Q:What's the material of fireproof and wear-resisting floor?
It is the kind of special concrete floor, and it should prevent from crash for it will produce fire by friction. It is mostly used for the warehouses storing explosive and inflammable objects and chemical materials. And its production process is the same with that of the common concrete floor, but it uses different material which needs to be the pebbles and sand after processing with marbles and dolomite.
Q:What is the function of refractory material?
Refractory is a basic material in the field of high temperature technology. Generally, the refractory is used as structural material or lining to resist high temperature in various thermal equipment and high temperature container. In the iron and steel industry and metallurgy industry, coke ovens are mainly composed of refractory materials. Various refractories that meet the requirements are essential in blast furnace for ironmaking, hot stove, all kinds of steel-making furnaces, soaking furnace and heating furnace. Not only the die casting for molten steel needs lots of refractory materials, but also the continuous casting needs some high-quality refractory materials. Without high-quality refractory materials, external refining is also not impossible to achieve. Statistics show that the steel industry is the sector that needs the most refractory. Pyrometallurgy and thermal processing of ferrous metal also needs refractories. All high-temperature furnaces or lining in construction materials industry or other high temperature industries that produce silicate products such as glass industry, cement industry, and ceramics industry must be constructed with refractory materials. All kinds of roasting funaces, sintering funaces, heating furnaces, boilers, flues, chimneys and protective layers in chemical, power and machinery manufacturing industry need refractories. In short, when some kind of structures, devices, equipments or vessels are used under high temperature, they all should utilize refractory to resist the high temperature because those materials will deform, soften and fuse or will be eroded, scoured or broken due to the physical, chemical, mechanical effects, which may stop the operation, affect the production, contaminate processed objects and impact the quality of products.
Q:What requirements should refractory materials meet?
The operating temperature of forging furnace is above 1000, which can ensure the normal operation of the furnace, prolong the life of the furnace and save energy. General requirements for refractories are as follows. 1 They should deform at a sufficient temperature without melting. 2, They should have necessary structural strength without softening and deforming. The volume should be stable at high temperature without expansion, contraction or cracking. 4, They can resist erosion of molten metal, slag, gas and other chemicals.
Q:Does anyone know about the fire resistance period of thin fireproof coatings?
The thin fireproof coatings will be expanded when exposing to open fire, and produce the inert gas to extinguish fire, but they will do harm to people, and the coatings are not stable, and the weather resistance and service life of which are short. According to the state regulations, the thin fireproof coatings have the highest fire resistance of only 2.5 hours, while the thick steelwork fireproof coatings have a fire resistance of 3.0 hours or more.
Q:which kind of refractory is used in golden smelting furnace? How about his using temperature
generally the price of the quartz sand refractory material is higher and the temperature can meet the requirement of 2000 degree.

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