• High Strength Abrasion Resistant Refractory Castable System 1
High Strength Abrasion Resistant Refractory Castable

High Strength Abrasion Resistant Refractory Castable

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Specifications

1. Easy construction.
2. High strength and wear resistance.
3. Used for various high-temperature industrial kilns.

high strength abrasion resistant refractory castable (HF Series),Abrasion resistant castable

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination.

Features and advantages:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

8. Good hot strength.

Physical and chemical indicators:

Item

HF----160

HF----135

HF----130

AL2O3(%)  ≥

75

65

60

SiO2 (%)   ≤

15

20

25

Builk density(g/cm3)

110°C×24h     ≥

2.75

2.60

2.40

1000°C×3h     ≥

2.75

2.60

2.40

Compressive Strength, (MPa)

110°C×24h     ≥

80

70

60

1000°C×3h     ≥

120

100

80

Rupture Strength

(MPa)

110°C×24h     ≥

9

8

7

1000°C×3h     ≥

14

12

11.7

Linear change(%)

1000°C×3h     ≤

-0.3

-0.3

-0.3

Abrasive Resistance cm3

As per ASTM( C—704)

6

8

10

Heat Conductivity  w/m * k

1.5

1.5

1.5

Thermal Shock Resistance(times)

(1000°C x water-cool) ≥

25

25

25

Refractoriness  (°C)≥

1750

1750

1750

Max. Use Temperature (°C)≥

1550

1500

1500

 

Application:

1. Furnaces of metallurgy industry, heat treatment furnace.

2. Furnace of incineration of garbage, recirculating fluidized bed furnace.

3. Furnaces of chemical industry and construction industry.

FACTORY:


Q:How to divide fire resistant level of fire door?
Fire resistant level of fire door【Class A fire door】. Class A fire door is also called complete fire door. It can meet the requirement of fireproof thermal insulation and refractory integrity at the same time in specified time. Fire resistant levels are 0.5h(Grade C), 1.0h(Grade B), 1.5h(Grade A) and 2.0h, 3.0h. 【Class B fire door】Class B fire door is also called part heat insulation fireproof door. Its requirement of fireproof and thermal insulation performance is 0.5h. Refractory integrity levels are 1.0h, 1.5h, 2.0h and 3.0h respectively. 【Class C fire door】Class C fire door is also called not thermal insulation fireproof door. Ther is no requirement of its fire resistance and thermal insulation. It only meets the requirement of refractory integrity in specified refractory time. The grading of refractory integrity is 1.0h, 1.5h, 2.0h and 3.0h respectively. There is the content of not thermal insulation fire door in British BS standard.
Q:which kind of fire?bulkhead is better?
I think fire bulkhead is good, fire bulkhead also known as non-combustible fire retardance board, and it's made by various incombustible?material after the scientific pressing, and has good flame resisting properties, it's non-combustible time can reach over 3 hours, high mechanical strength,it has characteristics of non-explosive, water and oil resistance, good chemical corrosion resistance and non-toxic.
Q:What refractories are accessible with ease in daily life? This material is suitable as a disposable mold and crucible for melting brass.
Well, you have no furnace to cast disposable molds. You can sieve sand which is used for blending cement with siever (left the most fine behind)! And then you can go to hardware (parts) factories directly with molds to ask them to pour. Remember that brass (60 copper) needs to be heated to 1200 ℃, while the crucible is not needed.
Q:Is there vermiculite in refractory?
In refractory field, vermiculite is usually used as fireproof thermal insulation material.
Q:Firing high temperature kiln of refractory and internal temperature being as high as 1600 ℃, metal heat exchanger can't use, how to do?
1>3>。 When metal heat exchanger is in 700 ℃, it must process high temperature protection, mixed cold wind or cold blast to protect heat exchanger. So this will waste a lot of energy; The comparison of high temperature resistant ceramic heat exchanger using temperature is 1350 ℃ to 1450 ℃; metal heat exchanger using temperature 700 ℃; heat utilization comparison of ceramic heat exchanger can be placed in 1350 ℃ or higher (highest available to 1450 ℃); the oxidation resistance, a very short time will burn out;2 >, waste heat recovery rate is high. Replacing the metal heat exchanger in high temperature and corrosion environment; Comparative ceramic heat exchanger can be used under the condition of 1350 ℃ for a long time. Let's make a comparison, if it is a refractory material industry. <, ceramic heat exchanger is simply won't appear, under the condition of equal to ceramic heat exchanger using, energy saving effect is best, can exchange for the high temperature. <. Ceramic heat can be placed on the nearest of exchanger flue outlet . <, and metal heat exchanger put in place contrast to the ceramic heat exchanger. In the process of using metal heat exchanger, if this situation happens, you can consider the ceramic heat exchanger. Temperature difference is between 650 ℃ to 750 ℃. If the metal heat exchanger is placed in normal place where ceramic heat usually put;The service life comparison: since ceramic heat exchanger with high temperature resistance, this partly replace metal heat exchanger. What's more, energy-saving rate is also different. Metal heat exchanger can be placed in 700 ℃ or less;4 >, corrosion resistance, its application effect is very different. So the metal-heat-exchanger's heat-resistant temperature is high and the service life is the countless times of metal heat exchanger. The place with highest temperature does not need high temperature protection.
Q:It the Special Fire-Proof Material belonged to ceramics? Is there a national standard of the Special Fire-Proof Material?
The fiber and reinforcing material of the metal ceramic is also belonged to the Special Fire-Proof Material. ~~~~GB is too much trouble, GB online should ~~~ Lei Bao Refractories for you. The high temperature inorganic coating. 5. The refractory compound. 3. The high melting point oxide. You can search it on the internet according to the classification~~~~ The special refractories can be divided into five categories: 1. metal ceramic
Q:How many grades of fire?rating are there for interior decoration materials?
It can be divided into construction classification and fire resistance rating. Fire prevention for buildings. Fire prevention measures should be taken in the architectural design to prevent fires and reduce fire hazards to life and property. Building fire protection includes two aspects: fire prevention before fire disaster and measures in fire disaster, among which the former is mainly to confirm the fire resistant rating and fire-resistant structure.
Q:what is the specs of thermal insulation refractory slab ?
thermal insulation refractory slab features wear proof, heat resistance, impact resistance, acid or alkali resistance, smoke resiatnce, fire proofing,fungi proofing, mould proof,anti-static. fireproof panel is generally used for countertops, tabletops, walls, cabinets, office furniture, wall hung cupboard. Common Specifications: 2135mm × 915mm, 2440mm × 915mm, 2440mm × 1220mm, thickness 0.6-1.2mm.
Q:hat kind of fire retardant materials are there
At present, there are mainly organic and inorganic flame retardant materials, halogen and non halogen. Organic flame retardant materials are represented by bromine, nitrogen and phosphorus and its compounds; Inorganic fire retardant materials include antimonous oxide, magnesium hydroxide, aluminum hydroxide, and silicon. Generally speaking, organic flame retardant materials have a good affinity, and can be added in the plastics. Brominated flame retardant agent occupy the absolute advantage among organic flame retardant system, though it’s “controversial” in terms of environmental protection, it has been difficult to have other flame retardant system replaced.
Q:what's the varieties of thermal insulation material with A level fire?rating?
the main A level fireproof material is rock wool now (note:it is rock wool not mineral wool). A1 level fireproofing, now the largest producer is Taishi rock wool Co., Ltd.; hope my answer can help you, thank you.

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