Q:Explain the heat treatment effect of casting parts, forging parts and welding parts

2 improve the crystal structure, enhance the formation and stability of spherical carbon crystal;Forgings are generally stress bearing members, and most of them are made of high strength medium carbon steel (alloy), which is formed by forging and fine crystalline. After the shell is annealed or quenched and tempered, the mechanical properties of the shell are more superior, and it has better strength and better elasticity;Welding materials.

Q:How to solve casting defect casting?

Prevention methodReduce the gas in the metal liquid and oxidize the slag, improve the fluidity of the metal liquidIncrease pouring temperature and pouring speed, strengthen slag collection, slag block or bottom pouring bag, teapot ladle pouring, can not cut off when pouring, prevent the slag from blocking the nozzle, and cause the casting to breakIncrease the sprue and sprue height, increase the runner section area and the sprue number, and improve the filling speed and the metal hydrostatic headImprove the casting design and increase the thickness of the thin-wall part of the castingChange the pouring position and pouring system, the casting thin wall plane is located at the top and away from the gate, to prevent the filling of liquid metal splashing, eddy current, avoid metal stream in the casting thin sections or core support, cold iron, insert the confluence, when necessary, take horizontal vertical pouring cold or inclined castingIncrease the permeability of core and sand, strengthen the exhaust of mould, and the quantity of air outlet and riser should be enoughChange the size and location of the core, the inner cold iron, the core support, the internal cold iron, the insert should be no rust, no oil pollutionCheck the type, tight box, press the operation of iron is safe, to prevent running fire

Q:What are the factors affecting the machining process of the casting material and structure?

Medium carbon steel begins, and the casting can not be punched and tapped directlyStainless steel, ordinary grade (Fe based alloy element content, less) can not do heat treatment. But processing small holes or tapping to heat treatment (solution. In practice, the annealing treatment can also be). There are a lot of stainless steel matrix is not to say, for example, nickel, cobalt and tungsten. And so on.

Q:What kind of flaw detector is better for casting parts?

If the casting is very small, can be used for fixed magnetic detection machines, of course with fixed magnetic powder the testing machine, the best first contact the manufacturers, because the fixed magnetic particle testing machine belongs to the non-standard equipment, according to the workpiece size, different shape, manufacturing daily inspection and measurement.

Q:Lathe processing stainless steel casting parts to use what type of tool, the speed into the amount of how much tool angle

There is YW1 best, if not using YG6X, YG8 is ok!The speed should not be high, the greater the diameter, the lower the speed! For example, a diameter of 100 mm, speed is not greater than 80 rpm, each point is good!The main tool is the front angle to be larger, more than 6 degrees, and the groove should be wider and larger to reduce the cutting resistance! When the rear angle is properly reduced and the strength is increased, it is recommended to take 3 degrees.The main components are: spindle box, exchange gear box, feed box, slide box, tool post, tail frame, light bar, lead screw, bed, foot and cooling device.Spindle box: also known as the headstock, it is the main task of the rotary motion of the main motor came through the transmission mechanism of a series of positive and negative spindle to be required two different steering speed, the spindle box gives impetus to the movement of the box. Medium spindle is the key part of lathe. The stability of the spindle on the bearing directly affects the quality of the workpiece. Once the rotation accuracy of the main shaft is reduced, the value of the machine tool will be lowered.

Q:Where is the precision casting factory?

Shandong, DongyingThe birthplace of precision casting

Q:I often see Waixiejiagong drawings, casting, how to distinguish the latheman.

What you say is the difference between rough drawing and processing drawingThere must be a difference between the rough drawings and the rough ones

Q:Selection of hydraulic press is the casting parts and steel plate welding, how to choose?

Casting parts in one shape, the overall processing in this regard than steel plate welding better. The same price is much more expensive than steel. Large hydraulic presses seldom have casting parts.

Q:How do you mark it on the drawing? Do you need to discuss it with the manufacturer?Because the casting allowance is the standard, then, after all, is the theoretical value, the actual level depends on the manufacturer, so is it necessary to ask the manufacturer?

Casting parts do not need to provide drawings of casting blank, the casting factory according to your drawings in the required surface will be sufficient allowance, and the rest of the size according to the mechanical design manual and the casting manual can be found. The general foundry casting technology division will mark put shrinkage and the allowance of the map in your chart (usually with the red pen) for the production of wood or other material wood workers die drawings.

Q:What are the casting parts tested?

The surface brightness, appearance, size, chemical composition, weight, material, surface defects, internal defects, seals need to be checked, leakage, etc.