High quality alcohol stainless fermentation tank

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China main port
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TT OR LC
Min Order Qty:
1 unit
Supply Capability:
200 unit/month

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Product Description:

Product Description:

Fermentation tank

Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.

1.Specifications

1)Materials: SUS304, SUS316.

2) Design Tem: asper design

3)Design P: as perdesign

4)Capacity:as per design
5)Manufacture standard: ASME  GB/T

6)Design service:provided

7)After-salesservice: provided

8)Service lifefifteen years

2. Our products contain 5 assortments :

1chemicalsassortmentsethanolmethanolfurfuraldehydeetc.)

2) food assortments,

3) dairy assortments,

4) pharmaceutical assortments,

5) beverage assortments.

3. Here is the main products of stainless steel tanks:

1) Water tank,

2)storage tank,

3)prcoess tank,

4)beer tank,

5)dairy tank,

6)reactor tank,

7)fermenting tank,

8)vacuum tank,

9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.

If you have any interested in our products please contact me feel free.

 

2.New Technology Description:

Five-Column Three-Effect Distillation Process

 

Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.

The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

                Energy Consumption & Quality Indicator Table Of Five-Column

                    Three-Effect Distillation Process for Super-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

 

Double-Mash-Column Three-Effect Distillation Process

 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.

This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.

The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.

The advantage of this process is energy-saving;it saves over 40% steam

         Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional   Process

New Process

1

耗电量Electricity   Consumption

kwh/t

15

20

2

耗汽量Steam   Consumption

t/t

2.3

1.4

3

耗水量Water   Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid   Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.

2.       Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.

3.       Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.

4.       We own advanced machining equipment and product testing equipment.

 

4. Designed capability

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.

3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification

5. After-sales Service

1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.

2). We can reach the project site after receiving the user’s notification.

6.Package & Transport

Our company can package the products according to enterprise export standard, and use container or bulk transport.

 

 

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Q:What is a quick-open pressure vessel
Hydraulic cauldron, steam autoclave, expander still, the reactor that normally needs frequent switch can use quick open device.
Q:The lyophilizer is a pressure vessel
The lyophilizer is not a pressure vessel. Using the lyophilizer is to fresh frozen food quickly, into the vacuum container dehydration, under the condition of vacuum, water from solid ice into gas, making the material drying. Food made from freeze-dried technology not only colors, smells, tastes and forms, but also preserves the vitamins, protein and other nutrients in the food. Before eating, a little bit of processing and a few minutes will return to fresh food. Vacuum freeze drying (lyophilization) is the first to freeze water matter into a solid, then make the moisture from the solid sublimate to gas, and then the method to remove moisture and save material. Freezing process of material is vacuum system of vacuum and take away part of the water, on the other hand is cold materials when the certain molecules contained in the water to the surface of the material to freeze, to fulfill the requirements of frozen, by the heating system to heat drying of material, through vacuum material contained in the water to freeze complement to freeze in the box, to fulfill the requirements of materials freeze-drying.
Q:High and low voltage classification based on pressure vessels
"Should the rules" The design of the pressure vessel pressure (p) is divided into low pressure, medium pressure, high pressure and ultrahigh pressure of four classes: (1) low pressure: L code, 0.1 MPa acuities were p < 1.6 MPa (2) the intermediate pressure: M code, 1.6 MPa acuities were p < 10.0 MPa (3) high pressure: code H, 10.0 MPa acuities were p < 100.0 MPa (4) high pressure: code U, p p 100.0 MPa
Q:Is an air pressure vessel a pressure vessel
If the compressor is a non-oil screw machine, there is no need to consider the internal pressure vessel because it has no oil and gas separator. If it is a jet screw, the oil and gas separator inside is a pressure vessel. You need to be informed about the start and the inspection of the boiler. (the local technical supervision bureau) If it's a piston machine, the gas tank below is a pressure vessel. It is usually required for inspection. If there is a "simple pressure vessel" on the data and nameplate of the gas tank, the oil and gas separator, it will not be inspected. If there is a "CS" seal, it must be inspected
Q:The quartz sand filter is the pressure vessel
Quartz sand filter is composed of standard tanks, depending on traffic, choose different number of standard tanks, allowing a single system filtering flow from 20 m3 / h to 1300 m3 / h. The system automatically switches the inlet and outlet valve when the system is in and out of the water pressure difference, but the water source can be used as the backwash water source. In the process of reverse washing, the tank in the fully automatic filtration system is backwashed in order, and only one can be washed at a time, and the other can continue to filter. On the one hand, it does not affect the normal operation of the filter system, and on the other hand, clean water from other standard filter can be used as backwater to prevent the backflow of dirty water to the filtration system.
Q:What is a hot sleeve pressure vessel
Type of pressure vessel structure 1, press the pressure cavity: single cavity, double cavity (pipe shell type, clip type), multicavity According to the shape: cylinder, rectangle, ball 3, according to the manufacturing method: A) A single layer Single layer welding, single layer forging, single layer forging, single layer cast iron B) multilayer Multi-layer bandage, multi-layer integral bandage, multi-layer hot, multi-layer tape 4, installation, horizontal vertical
Q:What are the measures to prevent the burning of flammable media in pressure vessels
Intense combustion occurs in a limited space where there is an explosion, there are three factors, combustible, sufficient oxygen, limited airtight space, so your problem doesn't necessarily explode.
Q:Does PVC medical oxygen tank belong to the pressure vessel
PVC medical oxygen tank is a pressure vessel. PVC medical oxygen tank satisfies pressure vessel condition. Conditions for pressure vessels: (1) the container is sealed by the cylinder, and the head of the convex search (not including the spherical head), Or consists of two convex heads; (2) the material of the main compression elements, such as barrel, head, and takeover, is carbon steel, Austenitic stainless steel; (3) design pressure is less than or equal to 1.6 MPa; (4) the volume is less than or equal to 1000L; (5) the product of work pressure and volume is greater than or equal to 2.5 MPa Less than or equal to 1000MPa. (6) the vapor that evaporates into the air, the nitrogen and the medicinal distilled water; (7) design temperature is greater than or equal to - 20 ℃, the highest working temperature is less than or Is equal to 150 ℃; (eight) indirect flame welding containers. Medical plastics industry with its high value-added, high growth and has broad market potential and high-profile, through the adoption of new type of plastic material, can make medical equipment safer, more environmentally friendly. Over the past 15 years, the international medical plastic products market has grown at an average annual rate of 1518%, ranking among the annual growth rates of all kinds of medical device products.
Q:Pressure vessel qualification level how to differentiate?
1 installation qualification level See pressure installation modification maintenance licensing rules, divided into 2 level 1, article 4 of the rules 2 pressure vessel manufacturing qualification level The third chapter can be found in the boiler pressure vessel manufacturing license conditions. Provisions, not paste copy 3 USES the division, as shown in the fixed rules of the safety technique pressure vessels, this rule is new, as it is difficult for unfamiliar personnel division if the difficulty, the classification of the software can search for pressure vessel
Q:What proof does the other person have to provide when purchasing the pressure vessel?
Three certificates, three certificates: product certificate, certificate of quality, product supervision and inspection certificate, one picture: product completion diagram

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