High quality alcohol stainless fermentation tank

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China main port
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TT OR LC
Min Order Qty:
1 unit
Supply Capability:
200 unit/month

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Product Description:

Product Description:

Fermentation tank

Our factory supplies manufacturing various stainless steel tanks with orwithout jacket, agitation etc.

1.Specifications

1)Materials: SUS304, SUS316.

2) Design Tem: asper design

3)Design P: as perdesign

4)Capacity:as per design
5)Manufacture standard: ASME  GB/T

6)Design service:provided

7)After-salesservice: provided

8)Service lifefifteen years

2. Our products contain 5 assortments :

1chemicalsassortmentsethanolmethanolfurfuraldehydeetc.)

2) food assortments,

3) dairy assortments,

4) pharmaceutical assortments,

5) beverage assortments.

3. Here is the main products of stainless steel tanks:

1) Water tank,

2)storage tank,

3)prcoess tank,

4)beer tank,

5)dairy tank,

6)reactor tank,

7)fermenting tank,

8)vacuum tank,

9)any style of tank made of stainless steel ,platform,worktable,goodsshelf,wheel car,tank car,whatever made of stainless steel products.

If you have any interested in our products please contact me feel free.

 

2.New Technology Description:

Five-Column Three-Effect Distillation Process

 

Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.

The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.

In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

                Energy Consumption & Quality Indicator Table Of Five-Column

                    Three-Effect Distillation Process for Super-fine Alcohol

No.

Item

Unit

Traditional Process

New Process

1

耗汽量Steam Consumption

t/t

3.0

2.3

2

色度Colority

No.

9.5

8

3

乙醇 Alcohol

%v/v

95.5

96.5

4

硫酸试验Sulfuric Acid Test

No.

70

9

5

醛(以乙醛计)Aldehyde (as acetaldehyde)

mg/l

28

2

6

甲醇Methanol

mg/l

18

3

7

正丙醇n-propyl alcohol

mg/l

15

2

8

异丁醇+异戊醇Isobutanol+isoamylol

g/l

27.5

2

9

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

9

10

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

16

11

不挥发物Nonvolatile matter

mg/l

23

12

12

重金属(以Pb计)Heavy metal

mg/l

0.65

0.4

13

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

2

 

Double-Mash-Column Three-Effect Distillation Process

 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.

This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.

The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.

The advantage of this process is energy-saving;it saves over 40% steam

         Energy Consumption & Quality Indicator Table for General-Grade Alcohol

No.

Item

Unit

Traditional   Process

New Process

1

耗电量Electricity   Consumption

kwh/t

15

20

2

耗汽量Steam   Consumption

t/t

2.3

1.4

3

耗水量Water   Consumption

t/t

7

5

4

色度Colority

No.

9.5

8

5

乙醇 Alcohol

%v/v

95.5

95.5

6

硫酸试验Sulfuric Acid   Test

No.

70

55

7

Aldehyde (as acetaldehyde)

mg/l

28

25

8

甲醇Methanol

mg/l

100

55

9

正丙醇n-propyl alcohol

mg/l

75

35

10

异丁醇+异戊醇Isobutanol+isoamylol

mg/l

27.5

26

11

酸(以乙酸计)Acid(as acetic acid)

mg/l

19

18

12

脂(乙酸乙酯)Ester (as acetic ether)

mg/l

22

20

13

不挥发物Nonvolatile matter

mg/l

23

21

14

重金属(以Pb计)Heavy metal

mg/l

0.65

0.5

15

氰化物(以Hcn计)Cyanide(as HCN)

mg/l

3.7

3

3. Production Capability

1.       Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.

2.       Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.

3.       Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.

4.       We own advanced machining equipment and product testing equipment.

 

4. Designed capability

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.

3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification

5. After-sales Service

1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.

2). We can reach the project site after receiving the user’s notification.

6.Package & Transport

Our company can package the products according to enterprise export standard, and use container or bulk transport.

 

 

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Q:The liquid gas cylinder is a dry type of pressure vessel
The design, manufacture, inspection and acceptance of the mobile pressure vessel shall be subject to TSG R0005, the supervision of the safety technology supervision of mobile pressure vessel in 2011.
Q:Pressure vessel during the use of maintenance should pay attention to
To strengthen the container maintenance during outage. For long-term or temporary discontinuation of container, should strengthen the maintenance. Discontinuation of container, exclude internal medium must be clean, corrosive medium should pass emissions, replacement, cleaning and other technical processing. Attention should be paid to prevent container "blind Angle" accumulated corrosive medium. Always keep containers dry and clean, prevent atmospheric corrosion. The experiment proved that under the condition of damp, steel surface dust, dirt, atmospheric corrosion of steel is.
Q:The air compressor can be used for special equipment
Belong to pressure vessel, must belong to special equipment!
Q:The concept of the pressure vessel pressure
Above two has deviation! First of all, the friend, the first floor after the maximum allowable working pressure sometimes can be higher than the design pressure, the other is basically a correct answer. Friend, on the second floor of the maximum allowable working pressure has unified change to maximum allowable working pressure! Of article 4 of the "design pressure does not allow below the relief valve opening pressure". But when the maximum allowable working pressure vessel nameplate marked allows the relief valve opening pressure higher than the design pressure, higher than the maximum allowable working pressure are not allowed! That is good! Careful contrast should be able to find the right definition. Go!
Q:What is the difference between a cylinder and a pressure vessel? Where is the special place
Generalized cylinder should include different pressure, different volume, different structure forms and materials survey to permanent gases, liquefied gas and dissolved gas one-time or repeatable inflatable transportable pressure vessel. The cylinder is a mobile pressure vessel, which is required for the filling unit to be qualified and not to be filled with the expiration cylinders. The safety management of the stationary pressure vessel requires the equipment to manufacture, the operator, the operating procedure and the complete management system.
Q:Periodic inspection of pressure vessels is broken down
According to tsgr7001-2004 the rules of regular inspection of pressure vessels: Pressure vessel inspection regularly, you should call: according to the requirements of rule annual inspection units (including the use of pressure vessel safety management of inspection, pressure container, and operation condition inspection and pressure vessel safety accessories inspection, etc.). According to TSGR0004-2009, the safety technology monitoring procedure for fixed pressure vessels
Q:Pressure vessel which contain
Gas cylinder, acetylene cylinder, oxygen tanks, boiler, pressure cooker, air pump storage tanks, etc.
Q:About the definition of pressure vessel?
The tube side and shell side are based on liquid, the temperature is not high, so do not belong to the scope of regulatory rules, but it is airtight container under pressure.
Q:Is the negative pressure vessel a pressure vessel?
Greater than -0.02 MPa is a pressure vessel designed and manufactured under gb150-1998 rules but is not regulated by the rules
Q:The difference between pressure vessel and pressure vessel
The difference is. The container needs to be supervised by the "fixed pressure vessel safety technical supervision procedure". Pipes do not need this specification. Professional?

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