High pure ceramic fiber blanket

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Product Description:

Specifications

High pure ceramic fiber blanket
AL2O3: 47%-49%, Fe2O3: 0.2%
Bulk density: 96-128kg/m3
Working temperature:1100 Celsius degree

Ceramic fiber blanket with the following features:

1) Needled blanket
2) Non-combustible
3) Low density and low thermal conductivity
4) Excellent chemical stability
5) Resilience and resistance to thermal shock
6) Flexible and easy to cut or install
7) Good sound insulation and erosion resistance
8) Contain no organic binder
9) Asbestos free
10) Blanket density: 96kg/m3, 128kg/m3, 160kg/m3
11) Available size: 7, 200 x 610 x 10-50
12) Other thickness or density variations are subject to order
13) Additional coatings or coverings according to order

14) Package: 520 cartons in a 40HC container,440cartons in a 40GP container, 220cartons in a 20" container.


Item:

Common

Standard

High pure

High aluminium

Zirconium

Classification temperature:

1100oC

1260oC

1260oC

1360oC

1430oC

Working temperature:

< 1000oC

1050oC

1100oC

1200oC

1350oC

Color:

white

Pure white

Pure white

Pure white

Pure white

Bulk density (kg/m3)

96
128

96
128

96
128

128
160

128
160

Permanent linear shrinkage(%)

(After 24 hours,density 128kg/m3)

4
(1000oC)

3
(1000oC)

3
(1100oC)

3
(1250oC)

-3
(1350oC)

Thermal conductivity (w/m.k)

(density 128kg/m3)

0.09(400oC)
0.176(800oC)

0.09(400oC)
0.176(800oC)

0.09(400oC)
0.176(800oC)

0.132(600oC)
0.22(1000oC)

0.16(800oC)
0.22(1000oC)

Tensile strength (MPa)
(density128kg/m3)

0.08~0.12

0.08~0.12

0.08~0.12

0.08~0.12

0.08~0.12

Chemical composition (%)

AL2O3

44

46

47-49

52-55

39-40

AL2O3+SIO2

96

97

99

99

AL2O3+SIO2+ZrO2

-

-

-

99

ZrO2

-

-

-

15-17

Fe2O3

<1.2

<1.0

0.2

0.2

0.2

Na2O+K2O

≤0.5

≤0.5

0.2

0.2

0.2

Size:mm

7200/3600×610×10-50 or according to buyers requirement


Applications:

1) It is mainly applied in industrial furnaces, heating equipment and high temperature pipelines.

2) Thermal insulation material for electric power boiler, turbomachine and nuclear power plant.

3) Wall liners for high temperature reaction equipment and heating equipment in chemical industry.

4) Insulation materials for Roller kiln, tunnel kiln, shuttle kiln, and other kilns.

5) Heat insulation of furnace doors and head covers.

6) Fireproofing and heat insulation in high buildings.

7) High temperature filtering materials.


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Q:Who can tell me what ceramic fiber blanket is?
Ceramic fiber is a kind of fibrous lightweight refractory material with light weight, high temperature resistance, good thermal stability, low thermal conductivity, low specific heat and mechanical shock resistance and other advantages, so it is widely applied in industries such as machinery, metallurgy, chemical engineering, petroleum, ceramics, glass and electronics.
Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties.
Q:What is the use of ceramic fiber rope?
Ceramic fiber loose cotton is made through such a process: Put highly purified raw materials like chamotte, alumina powder, silica powder, silica powder and zircon in high temperature industrial furnace, melt them to form fluid, then use compressed air to inject or thread throwing centrifuge throw it into threadiness, finally use cotton condenser to form ceramic fiber cotton. And fiber cotton can be further processed into kinds of products, such as fiber blanket, board, paper, cloth, rope, etc. Ceramic fiber is highly thermal insulated with such advantages as light weight, high strength, antioxidation, low thermal conductivity coefficient, good softness, corrosion resistance, low heat capacity, sound absorption, etc.
Q:What is the price of ceramic fiber fire-resistant cloth?
The common specification and model of ceramic fiber cloth: 1.5-6mm, general thickness: 1m, including nickel chromium alloy wire reinforced, stainless steel wire reinforced, glass fiber reinforced, ceramic fiber coating cloth, ceramic fiber slag cloth, ceramic fiber sintering cloth, ceramic fiber fumigation cloth. The price of ceramic fiber fireproof cloth is 5 yuan/m2.
Q:What’s soluble ceramic fiber?
It’s alkali earth ceramic fiber with main components of SiO2, MgO, and CaO. With certain solubility in the human body fluid to be less harmful to human health, it is called soluble ceramic fiber. The introduction of such components as MgO, CaO, etc. in the soluble ceramic fiber, on one hand, is conducive to extending the viscosity range of and conditions for the fiber forming, enhancing the chance of fiber forming and the flexibility of fibers. On the other hand, it produces low melting compounds like CaO•SiO2, CaO ·Mgo·2SiO2 etc, decreasing the heat resistance of the fiber. Therefore, the ordinary soluble fiber belongs to inferior ceramic fiber, and its product is mainly used as backing material for the industrial furnace. To realize the improvement of heat resistance of soluble fiber, the method of adding ZrO2 into it is adopted, increasing the viscosity of glass phase and inhibiting the growth rate of grains after the fiber is heated and crystallized.
Q:What are the ceramic fiber products?
The previous form is ceramic fiber blanket. All kinds of ceramic fiber products are made by drawing, bandaging and processing ceramic fiber cotton. For example, ceramic fiber board is made by bandaging ceramic fiber cotton, and ceramic fiber module is made by processing ceramic fiber cotton. Many ceramic fiber products are made from ceramic fiber cotton and all kinds of ceramic fiber products appear through processing, so the material and construction skills of ceramic fiber cotton becomes the main factor of high quality ceramic fiber products.
Q:What is the difference of ceramic fiber asbestos cloth?
Ceramic fiber cloth is resistant to high temperature and heat shock, low in heat conductivity coefficient and heat capacity; excellent high temperature insulation performance and long service life; able to resist the erosion of non-ferrous metal like aluminum and zinc; excellent low and high temperature strength. It is made from asbestos cotton. Owing to its noninflammability, once on fire, it can erase dirt on the cloth.
Q:What are the specifications of ceramic fiber rope?
Main parameters of ceramic fiber textile: Al2O3: ≥45% SiO2 ≥96%, fiber diameter (micron): 2-5, burning loss(%): 18 ±3, continuous use temperature (℃): 650(glass fiber)-1050 (stainless steel wire), hot-shrinkage rate(%): <4% (nine hours under 1150℃), thermal conductivity(w/mk): <0.20 (800℃), shot content(%): none, volume and density(kg/m3): 350 – 600.
Q:Who can tell me what the ceramic fiber density is?
Refractory ceramic fiber material, a kind of light and efficient thermal insulation material, owns the following advantages compared with traditional thermal insulating material: Ceramic fiber lining has low volume density. It is over 75%lighter than the light weight insulating brick, and 90%-95% lighter than the light weight castable lining. If fiber lining is used, the steel structure load of furnaces can be greatly reduced and its service life will be prolonged. Ceramic fiber lining has low thermal capacity which is only about l/10 of that of the light weight and heat resistant lining and light weight castable lining. The thermal capacity of the lining material is proportional to its mass. Low thermal capacity means that furnaces absorb less heat in the reciprocating operation, meanwhile accelerate its temperature rise, greatly reducing energy consumption during the operation and control of the furnace temperature, and particularly making the starting-up and blowing-out of heating furnaces obtain remarkable energy conservation effect. Ceramic fiber lining has low thermal conductivity. When the average temperature is 400℃, its thermal conductivity coefficient is less than 0.1w/mk; when the average temperature is 600℃, its thermal conductivity coefficient is less than 0.15w/mk; when it is 1000℃, the thermal conductivity coefficient is less than 0.25w/mk, which is around l/8 of that of the light clay brick and l/10 of that of the lightweight and heat resistant lining, achieving excellent thermal insulation effect. Ceramic fiber lining has easy construction. Expansion joints are not needed during the construction process, construction personnel can take up work right after basic training, and the construction technical factors have little impact on the lining’s thermal insulation performance.
Q:What is the performance of ceramic fiber tube furnace?
The performance of ceramic fiber tube furnace is fairly good and its raw material is ceramic fiber. Ceramic fiber is a fibrous and light fireproof material with such advantages as light weight, resistance to high temperature, good heat stability, low thermal conductivity and specific heat, resistance to mechanical shock, etc., thus being widely used in such industries as machinery, metallurgy, chemical industry, petroleum, ship, electronics and light industry. And it becomes increasingly widely used in top science and technology departments, like aviation and atomic energy, and full of development prospect.

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