High alumina refractory mortars

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Product Description:

高铝质耐火泥浆

项目
Item

LN-55A

LN-55B

LN-65A

LN-65B

LN-75A

LN-75B

LN-85B

GN-85B

耐火度,℃          不低于
Refractoriness      min

1770

1770

1790

1790

1790

1790

1790

1790

Al2o3, %            不小于
                   Min

55

55

65

65

75

75

85

85


冷态抗折强度,mpa不小于
CCS

110℃干燥后
Drying

1.0

2.0

1.0

2.0

1.0

2.0

2.0

2.0

1400℃x3h
Buring

4.0

6.0

4.0

6.0

4.0

6.0



1500℃x3h
Burning


6.0

6.0

荷重软化温度 2.0%   不低于
RUL 2.0%            min


1300


1400


1400


1650


线变化率%
P.L.C

1400℃x3烧后
burning

1—-5


1500℃x3h烧后
burning


1—-5

粘结时间             min
Joint time

1-3


粘度 %
SIZE

-1.0mm

100

0.5mm      不大于
          max

2

-0.074     不小于
          min

50

40

Note: A is ordinary high aluminum refractory slurry, B for phosphate combined with high aluminum refractory mortar


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Q:Are there any differences between insulation and refractory materials ?
I will explain to you in a simple way. Refractory materials can resist more than 1200 degrees, some of which are not insulation materials, such as firebricks, which can directly contact with heat source, has little insulation effect. Ceramic fiber, high silica, etc. are all refractory materials which can insulate. Insulation materials with poor performance usually is lower than 800 degrees, which have large thermal resistance, and low thermal conductivity, high porosity. Thus they reduce the thermal loss. To put it simply, insulation materials store most of the heat and only let a small part of heat lose through the air, thus the heat has been isolated. Glass fiber, rock wool, flexible material for thermal insulation, etc. I hope you can understand it.
Q:what is the original materials of fireproof coating?
Main raw material includes high-temperature aluminum surface, expanded vermiculite,closed cell perlite, high mark number cement, Fireproof paint itself is flame-retardant or non-combustible, protecting the substrate from direct contact with the air,delaying the time for catching fire and reducing the burning speed. For example, indoor thick fire retardant coating for steel structure.
Q:What is the concept of lightweight refractory material?
Lightweight refractory material has high porosity, mechanical strength and erosion resistance. Compared with normal refractory bricks, it is a kind of refractory material with large volume shrinkage in high temperature, low thermal conductivity and small bulk density. It is used as thermal insulation material in industrial furnace and other thermal equipments. It has poor wear resistancel.
Q:Is it necessary for the frame of glass fireproof door to be crammed with fire-proof material?
Close the door , and check if the gap is normal, whether the hole and the door leaf are in the same plane, and whether the door leaf has tendency to fall down. Fire resistance steel door——means that use a cold rolled steel sheet as door frame, door plank and framework, and stuff a door leaf with incombustible material. If it is glass fireproof door, then the door frame should be equipped with fire-proof materials. I know a exclusive shop in Beijing dealing with fireproof doors, called Naecame.
Q:What kind of refractories do the anode baking furnace use?
5% volume density. 2 , The application results show that it has the energy-saving effect. 4, Withstand voltage strength. The 50MPa prebaked anode baking furnace furnace wall replaces traditional small special-shaped brick with steel fibre reinforced castable precast block: The aluminum content is 45-60%. The iron content is less than 1. I know someone uses andalusite bricks. This method, under the condition of not changing the roasting technique , has excellent resistance to CO. If there are investors, you can complete the overhaul and reconstruction work of anode baking furnace, which is still a precedent in the country. The andalusite bricks are significantly better than clay bricks. The volume density of 5% of it is 2.25. The compressive strength of 40MPa aluminum content is 60%, and the iron content is less than 1. The andalusite is more denser in the structure. Physical and chemical indicators are as following: it has a good anti-corrosive of exhaust gas Na2O. This is because its chemical composition and mineral composition are very suitable for anode baking furnace, which has long life and easy construction and other characteristics.
Q:Firing high temperature kiln of refractory and internal temperature being as high as 1600 ℃, metal heat exchanger can't use, how to do?
1>3>。 When metal heat exchanger is in 700 ℃, it must process high temperature protection, mixed cold wind or cold blast to protect heat exchanger. So this will waste a lot of energy; The comparison of high temperature resistant ceramic heat exchanger using temperature is 1350 ℃ to 1450 ℃; metal heat exchanger using temperature 700 ℃; heat utilization comparison of ceramic heat exchanger can be placed in 1350 ℃ or higher (highest available to 1450 ℃); the oxidation resistance, a very short time will burn out;2 >, waste heat recovery rate is high. Replacing the metal heat exchanger in high temperature and corrosion environment; Comparative ceramic heat exchanger can be used under the condition of 1350 ℃ for a long time. Let's make a comparison, if it is a refractory material industry. <, ceramic heat exchanger is simply won't appear, under the condition of equal to ceramic heat exchanger using, energy saving effect is best, can exchange for the high temperature. <. Ceramic heat can be placed on the nearest of exchanger flue outlet . <, and metal heat exchanger put in place contrast to the ceramic heat exchanger. In the process of using metal heat exchanger, if this situation happens, you can consider the ceramic heat exchanger. Temperature difference is between 650 ℃ to 750 ℃. If the metal heat exchanger is placed in normal place where ceramic heat usually put;The service life comparison: since ceramic heat exchanger with high temperature resistance, this partly replace metal heat exchanger. What's more, energy-saving rate is also different. Metal heat exchanger can be placed in 700 ℃ or less;4 >, corrosion resistance, its application effect is very different. So the metal-heat-exchanger's heat-resistant temperature is high and the service life is the countless times of metal heat exchanger. The place with highest temperature does not need high temperature protection.
Q:Procedures for producing common refractory materials?
The general procedures of producing refractory materials include calcination of raw materials, selection of raw material , crushing, grinding, screening, mixing, ageing mixture, molding, drying, burning and etc. At present, the refractory factory usually purchases the calcined clinker, so the calcination of raw material is no longer a consideration of common refractory plants.
Q:Which brand of thermal insulating refractory is good?
Brands of thermal insulating refractory: 1, Armaflex(German brand). Manufacturer: Armacell thermal insulation materials (Guangzhou) Co., Ltd, Armacell thermal insulation materials (Suzhou) Co., Ltd. 2, Durkflex (American brand) Manufacturer: Durkee (Guangzhou) thermal insulation material Co., Ltd. Durkee (Wuhan) thermal insulation material Co., Ltd. 3, Aeroflex (Thailand Brand) Manufacturer: Aeroflex Polymer Technology (Shanghai) Co., Ltd.
Q:What are the new types of refractories? What are the characteristics? Their applications and developments?
Special materials often use AZS brick, corundum brick, magnesia chrome brick, silicon carbide, silicon nitride bonded silicon carbide, nitrides, silicides, sulfide, boride, carbide and other non oxide refractory materials; calcium oxide, chromium oxide, alumina, Magnesium Oxide, beryllium and other refractory materials. Often used insulation refractories are diatomite products, asbestos products, insulation panels and so on. Unshaped refractory materials commonly used are fettling, refractory ramming material, refractory castable, refractory plastic material, refractory clay, refractory gunning, refractory cast material, fireproof coating, lightweight castable, mud etc..
Q:Is the linear change on reheating the same as heating permanent linear change of refractory material?
“+”represents expansion. the afterexpansion and aftercontraction after cooled to be at room temperature. The change may significantly damage the masonry of thermal kiln. There are regulations on the linear change on reheating of common refractory material in the national standard. Some physical chemical changes may continue. It is defined as the change from being heated to the specified temperature of refractory material sample. Heat preserving for a while till afte cooling to be at room temperature, then the residual will expand or contract in its length, heat preservation for a while, organization vitrification, the irreversible changes of its length refers to heating the firing refractory to be at high temperature, so as to make the volume of refractory materials expand or contract, due to the influence of uneven temperature or lack of time, otherwise it will cause the deformation of the refractory ball and make this indicator within standard even reach smaller value, so firing control must be strengthened in product production. But it is should not be too high. For refractory materials with same chemical composition, the linear change on reheating is produced in the heating process. Properly increasing sintering temperature and prolonging the holding time is an effective process measures, make its firing inadequate. When subjected to high temperature, it can reduce the thermal shock resistance. Minus sign "-" represents contraction. The permanent line rate refers to heating the fire refractory ball to the specified temperature. Linear change on reheating, also known as residual linear change, is an important indicator to assess the quality of refractory in the long time use. To control the permanent line rate within the standard or reach the minimum value.

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