High Alumina Refractory Castable For Blast Furnace

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Product Description:

Specifications

Refractory Castable
1.AL2O3:26-92%
convenient for construction,
good plasticity,
low expansion

High Alumina Refractory Castable for blast furnace

Refractory castable,High alumina refractory castable,Alumina refractory castable

introduction :

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination. In general the use of the site casting, vibration or tamping pouring molding method, a preform can also be made  pre-formed components.

Features:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

Main Physical and Chemical Characteristics

item

specification

HT-TC1

HT-TC2

HT-ZC1

Al2O3 ≥

75

70

60

SiC%≥

10.5

9.5

30

volume density g/cm

110°C×24h≥

2.95

2.8

2.65

volume density g/cm

1450°C×24h≥

2.9

2.75

2.6

Resistance strength MPa

110°C×24h≥

30

28

18

1450°C×24h≥

45

43

30

Line rate change %1450°C×24h≥

+0.5

+0.8

+0.5

refractoriness≥1790°C

Application Fields

Industry Served

Application Parts

Cement industry

1.preheater (walls /roofs/chutes/cone parts etc.)

2.calciner

3.smoke chamber

4.riser duct

5.rotary kiln(working lining/insulation lining/inlet  zone/outlet zone etc.)

6.kiln hood

7.tertiary air duct

8.grate cooler(working lining/insulation lining/parapet etc.)

9.burner lance/rotary kiln burner

Metallurgy

Furnace linning

Generation Plant

Boiler

Steel Industry

Steel ladle/tundish

Environmental protection industry

Waste Incinerator etc.



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Q:Is the linear change on reheating the same as heating permanent linear change of refractory material?
“+”represents expansion. the afterexpansion and aftercontraction after cooled to be at room temperature. The change may significantly damage the masonry of thermal kiln. There are regulations on the linear change on reheating of common refractory material in the national standard. Some physical chemical changes may continue. It is defined as the change from being heated to the specified temperature of refractory material sample. Heat preserving for a while till afte cooling to be at room temperature, then the residual will expand or contract in its length, heat preservation for a while, organization vitrification, the irreversible changes of its length refers to heating the firing refractory to be at high temperature, so as to make the volume of refractory materials expand or contract, due to the influence of uneven temperature or lack of time, otherwise it will cause the deformation of the refractory ball and make this indicator within standard even reach smaller value, so firing control must be strengthened in product production. But it is should not be too high. For refractory materials with same chemical composition, the linear change on reheating is produced in the heating process. Properly increasing sintering temperature and prolonging the holding time is an effective process measures, make its firing inadequate. When subjected to high temperature, it can reduce the thermal shock resistance. Minus sign "-" represents contraction. The permanent line rate refers to heating the fire refractory ball to the specified temperature. Linear change on reheating, also known as residual linear change, is an important indicator to assess the quality of refractory in the long time use. To control the permanent line rate within the standard or reach the minimum value.
Q:How many kilns using refractories are needed? What are the furnaces respectively?
There are many magnesia-chrome bricks and alkali insulation tiles); aluminum manufacturer roaster; The bottom of the glassworks regenerative chamber generally use the clay checker bricks, which is popularly used in many places of the steel mill. the upper of the power plant uses low pore brick and magnesia bricks. The forehearth uses the corundum bricks, and the cement plant uses dry and wet rotary kiln (silmo brick
Q:which kind of material should be used in fireproofing cabinet?
Natural stone,marble. advantage: Colorful, soft texure, natural and diverse texture, easy to cut or engraving molding. Disadvantages: Because it is a natural formation, tiny loose crackle is easily folded, because the stone is porous material structure, if sewage and waste water permeate in the structure in the process of production, transportation or construction, it's difficult to clean and easy to crack. In daily cleaning, it is inevitable that there will be some residue left, and dirt is filled into crack under the wiping of rag and becomes a breeding ground for bacteria. 2, granite. advantages: Granite has big density and high hardness, with wear-resistant surface, it's one of the most common materials for family decoration. Compared with natural marble, it can be used in the materials of kitchen countertops, and granite has good anti-bacterial regeneration ability. Disadvantages: As the cabinet table material, natural stone is usually not very long, so in order to produce a long overall table (especially U-shaped, L-type table), it will certainly exist joints, which are also easy to hide dirt. 3, artificial stone. advantages: Artificial stone has richful lines and colors, and it can be comparable to stone, it's non-toxic, non-radioactive, easy to clean, and can be truly seamless splicing. it belongs to economic environmentally friendly material. Disadvantages: Artificial stone belongs to the processing industry, and has low technology requirements, The inferior products of many small companys are fulled in the market and damage customers' interests. There exist faded color,poor aging resistance,oil stain and other issues in affordable products.
Q:How to choose the material of refractory?
Long using temperature of aluminum oxide fiber is 1400 ℃, containing chromium aluminum silicate fiber, quartz, high purity aluminum silicate fiber, long-term use of temperature is 1000-1200 ℃ has aluminum silicate refractory fiber according to different raw materials, advanced refractory fiber (such as alumina. Commonly used vitreous aluminum silicate refractory fibre is amorphous, zirconium oxide refractory fibre) using temperature is 1700 ℃ view as >and the best temperature is 1300 ℃. Crystalline refractory fiber are polycrystalline mullite fiber, including ordinary aluminum silicate fiber, alumina and graphite refractory fiber, etc. The use of common refractory fiber temperature is 1150 ℃;>
Q:How to prolong the furnace age of Induction furnace by using fireproof materials?
magnesia solid materials have thermal endurance and erosion/ performance and its change of temperature is likely to cause cracks. properties of materials (aluminum) in such case have to be taken into consideration.
Q:Could you tell me the fire-resisting time of class B fire proof door?
Could you tell me the fire-resisting time of class B fire proof door?
Q:What refractories are used in various parts of the blast furnace.
Blast furnace from top to bottom has the throat, hearth staves, waist, bosh, hearth and furnace bottom. the specific structure is as follows: The throat is the first to be affected by the impact and abrasion, generally use high-density alumina bricks. the upper and central portion of temperature furnace is only 400 ~ 800 ℃, the area with high alumina bricks and silicate bricks. The lower part of furnace is subject to erosion and dust erosion alkali metal vapor due to high temperatures, it is required in such case to use high quality clay brick,high alumina brick,carborundum brick,corundum brick that is slag resistance and alkali resistance, temperature resustant and wearproof. Furnace bosh temperature reached 1400 ~ 1600 ℃, serverly eroded by slag,vapor, flush. so we use carborundum brick and reaction-bonded silicon carbide brick. Bosh temperature reaching1600 ~ 1650 ℃, using alumina brick, corundum brick or silicon carbide brick. the temperature of Hearth near the upper portion of the outlet zone at 1700 ~ 2000 ℃, use of silicate bricks and corundum castable graphite filler, silicon carbide bricks. In 1450 Silly twitch bottom temperature sealing die of hunger slander bet phoenix astringent preserved Grade ~ 1500 ℃, use of graphite bricks and microporous carbon bricks, now use more corundum brick, corundum mullite brick and synthetic mullite brick. x26lt;P class x3d "share-btn"x26gt;
Q:Does anyone know which materials belong to light fire resistant material?
Fire partitions can be divided into organic and inorganic fire partitions, the main ingredient of organic fire partitions is organic material, which can be used for cable tray with corrosion-resistant and fire protection requirements, and the main ingredient of inorganic fire partitions is inorganic material, mainly used for fire protection. As the main component is inorganic material, it can not be use in projects with acid-resistant and alkali-resistant requirements. Of course, the price of the same amount of organic fire partitions is generally more expensive than that of the inorganic fire partitions . The fire endurance of these two products of general enterprises are 3 hours.
Q:Does anyone know about the classification standards of B2-level fireproof and thermal insulation materials?
The fire-resistant differences of B1- and B2-level extruded insulation boards are as follow: B1-level materials will be smothered as soon as staying away from fire, namely, they will be extinguished after leaving fire, or be put out in 10 seconds. B2-level materials will be in low-grade combustion, namely, the fire will not get wilder, and drippings will not ignite the filter paper. I hope my answer can help you!
Q:How is the fire endurance of the fireproof paint?
Fireproof endurance. fire resistance test of certain building components showed by standard time temperature curve from starting of fire to lose the supporting capabilities or its integrity or fireproof property. The fire proof endurance is 5hours.

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