High Alumina Refractory Castable For Blast Furnace

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Product Description:

Specifications

Refractory Castable
1.AL2O3:26-92%
convenient for construction,
good plasticity,
low expansion

High Alumina Refractory Castable for blast furnace

Refractory castable,High alumina refractory castable,Alumina refractory castable

introduction :

Refractory castable is one of the unshaped refractory materials.It is made of refractory aggregate . refractory powder . binders and other additives. It is loose, No fixed shape,Has high liquidity, Casting and vibration molding,Can use directly or use after add appropriate water or other liquid. It is one of the new type refractory material of don't need calcination. In general the use of the site casting, vibration or tamping pouring molding method, a preform can also be made  pre-formed components.

Features:

1. High refractoriness, High refractoriness under load.
2. High density, low porosity.
3. Good slag resistance and corrosion resistance.
4. High strength and wear resistance.

5. Good resistance to flake performance.

6. Good thermal shock stability.

7. Scouring resistance

Main Physical and Chemical Characteristics

item

specification

HT-TC1

HT-TC2

HT-ZC1

Al2O3 ≥

75

70

60

SiC%≥

10.5

9.5

30

volume density g/cm

110°C×24h≥

2.95

2.8

2.65

volume density g/cm

1450°C×24h≥

2.9

2.75

2.6

Resistance strength MPa

110°C×24h≥

30

28

18

1450°C×24h≥

45

43

30

Line rate change %1450°C×24h≥

+0.5

+0.8

+0.5

refractoriness≥1790°C

Application Fields

Industry Served

Application Parts

Cement industry

1.preheater (walls /roofs/chutes/cone parts etc.)

2.calciner

3.smoke chamber

4.riser duct

5.rotary kiln(working lining/insulation lining/inlet  zone/outlet zone etc.)

6.kiln hood

7.tertiary air duct

8.grate cooler(working lining/insulation lining/parapet etc.)

9.burner lance/rotary kiln burner

Metallurgy

Furnace linning

Generation Plant

Boiler

Steel Industry

Steel ladle/tundish

Environmental protection industry

Waste Incinerator etc.



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Q:Pals who know something about fire resistant material please tell me how many types of refractory material there are
There are a variety of refractory materials, each of different use. It is necessary to make resonable classification for refractory materials so as to facilitate scientific research, rational selection and management. There are many kinds of classification methods for refractory materials, including classification based on chemical property, chemical mineral composition, production process, material form and other methods. 1, according to the capacity of fire resistance: ordinary refractory materials: 1580 degrees C ~1770 C Advanced Refractory Materials: 1770 degrees ~2000 degrees c: Classification according to product shape and size: standard 230mm×113mm×65mm no more than 4 scales
Q:Who knows about the B-level fireproof insulation materials?
Organics, extruded sheet, polyphenyl board and phenolic resin. The fireproof performance of sea capacity module (fireproof and thermal insulation material) is B1-level with the heat conductivity coefficient of only 0.028w / m · k. It is a good choice. A-level: Rock wool, glass wool, silicate, aluminum silicate, calcium silicate, phenolic aldehyde, and foam glass. B-level: Rubber and plastic, extrusion molding, polyphenyl, PEF.
Q:Fire insulation and fireproof insulation board materials What is the difference in performance?
Fireproof materials and insulation materials, refractories not the same thing, but some insulation materials are fire resistant and refractory. Fireproof material is a synthetic material characteristics of fire resistance or the material itself is a high temperature resistant, flame-retardant. Fireproof materials are mostly used for construction, playing an important role in fireproof today in various forms.
Q:What is the most reasonable drying heating curve of magnesia refractories? Products of less than 0.5T
The material is very troublesome, it might crack horrendously if not baked well and all of them may be scraps after being took out from the furnace. Magnesia hydration is inevitable during the baking process. As volume expansibility of magnesite reaches 200%, so it is easy to crack. The key to bake is to quickly rule out the water vapor in furnace, especially within 150 degrees Celsius. After quickly ruling out the water vapor in furnace to avoid excessive reaction with magnesia of 150 degrees, it can be operated in accordance with convention. In addition, you should pay attention to the heat sources, for which i recommend electrical and coke to avoid generating a lot of water vapor during the natural gas combustion process which will worsen the situation.
Q:What is the type of heat resistance property of high temperature electric furnace ?
According to the levels of refractoriness : Common refractories: & Gt: 1580 ℃ ~ 1770 ℃ advanced refractories: 1770 ℃ ~ 2000 ℃ AAA refractories; 2000 ℃
Q:Using what kind of melting aluminium furnace refractories is more appropriate?
If it's the ordinary, you can use high aluminum refractory brick with general clay, GB/T 3994-2005 clay heat insulation refractory brick. If you need these with good material, there is high alumina thermal insulation refractory brick, GB/T 3995-2006 high aluminum heat insulation refractory brick, models have A13 and material is the alumina, A13 50 u, high insulating brick B5.Intermediate insulating brick B2, etc. Dolomite brick: good hang kiln performance, good erosion resistance, but brick is usually without f - CaO, hydration, and difficult to transport and storage, less used in the production. Magnesia-chrome bricks: good hang kiln, used in calcining zone. The disadvantage is that its thermal shock resistance is poor and plus hexavalent Cr is toxic, the production and use of magnesite chrome bricks in international countries gradually reduce. Now unit using the brick find replacements as soon as possible.
Q:What's the commonly used refractory material for ladle?
Commonly used types of refractory material for ladle are as follows: high-alumina brick, clay brick, magnesia-carbon brick, aluminum carbon brick, magnesia chrome brick, spinel brick, corundum brick, high alumina castables, aluminum silicon carbide carbon castables, refractory castables for ladles, magnesium castables, magnesia chrome spray coating, dry vibration materials, etc. Hope it's helpful for you!
Q:How to apply the alumina powder on refractories?
The most common one in use is the refractory bricks.
Q:Does anyone know about the A-level fireproof materials?
A-level decorative integrated plates of thermal insulation, water- and fire-proofing mainly can prevent fire and insulate heat with A-level fireproofing glass fiber as thermal insulation materials. The classification of A1-level external wall materials of thermal insulation, fire- and water-proofing: First, external wall thermal insulation materials: 1. silicate thermal insulation materials 2. gelatine powder polyphenyl granules 3. steel wire gauze picking cement cystosepiment (grs board) 4. extruded sheets; Second, roofing materials: 1. xps extruded sheet 2. EPS foam board 3. perlite and perlite brick 4, vermiculite and vermiculite bricks; Third, heating and air conditioning materials: Polyurethane, rubberplastic sponge, polyethylene, polystyrene foam, glass wool, rock wool; Four, steel structure materials: Polystyrene, extruded sheet, Polyurethane board, glass wool roll mat, etc.
Q:which kind of refractory is used in golden smelting furnace? How about his using temperature
generally the price of the quartz sand refractory material is higher and the temperature can meet the requirement of 2000 degree.

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