High Alumina Low Cement Refractory Castable

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Product Description:

Specifications

1.Good density and high strength
2.Low cement and competitive price
3.Good quality and liquidity
4.ISO 9001:2000


Product Description

Type:We can supply High alumina low cement castable,Mullite low cement castable,Corundum low cement castable,High alumina self flowing castable,Mullite self flowing castable,Corundum self flowing castable,AZS Castable,Zircon-Mullite Castable,Zircon-mullite Ramming Mix etc.


Advantage:Our High alumina low cement castable: with high mechanical strength and good thermal shock resistance, abrasion resistant,good density.


Application: they are widely used in various kinds of kiln lining.Such as boiler, blast furnace hot blast stove, heating furnace, ceramic kiln, etc


Specification:

         High alumina low cement monolithic refractory castable

     Product

Index

LCC-50

LCC-55

LCC-60

LCC-65

LCC-70

LCC-75

LCC-80

Chemical composition

Al2O3 %

50

55

60

65

70

75

80

SiO2 %

42

40

34

30

23

19

12

CaO %

2.0

2.0

2.0

2.0

2.0

2.0

2.0

Bulk density g/cm3

2.20

2.25

2.45

2.50

2.60

2.65

2.80

Cold crushing strength Mpa

110℃×24h

40

50

55

60

70

76

85

1100℃×3h

55

65

70

70

80

84

90

1500℃×3h

55

65

70

70

80

80

90

Modulus of rupture Mpa

110℃×24h

6

6

6

7

8

10

11

1100℃×3h

9

9

9

10

11

11

11

1500℃×3h

10

10

10

10

11

11

11

Reheating linear change %

1100℃×3h

0.1

0.1

0.1

0.1

0.1

0.1

0.1

1500℃×3h

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Construction water %

7-8

7-8

7-8

7-8

7-8

7-8

7-8

Max working temperature

1500

1600

1600

1600

1600

1650

1700

Packaging & Delivery

Packaging Detail:in woven bags
Delivery Detail:20 days


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Q:What's the feature of construction external wall fireproof and thermal inuslation matertial?
It has properties of low heat conductivity coefficient, low density, high flexibility, fireproof and waterproof. Its heat conductivity coefficient at normal temperature is 0.018W / (K · m) . The thermal insulation property is three to eight times that of the traditional materials. And it is completely waterproof. [2] Thermal insulation lining has properties of low heat conductivity coefficient, low density, high flexibility, fireproof and waterproof. Light, generally about10-96kg / m3, 20kg / m3 or less is felt, 24-48kg / m3 is middle-hard plate, 48-96kg / m3 is hard plate, wherein 48kg / m³ can be used as ceiling, with softening point being 500 ° C , thermal insulation 300 ° C. It is widely used in the United States, k =0.9. Calcium silicate thermal insulation product is developed in 1970s in China. With high compressive strength, low heat conductivity coefficient, recycle and easily construction, it is widely used in the power system. In China, small workshop production were the most common, then four production lines were gradually introduced from America, including instant fiber forming, dry method punched felt, which are advanced and quality, temperature endurance up to 800-1250 ° C.
Q:What are the structural properties of refractory materials provided by the manufacturer of the refractories include?
Metal oxides have very good resistance to high temperature, such as: three, two aluminum oxide, Magnesium Oxide...
Q:What are the differences of ceramics and refractories? Is the ceramics belonging to refractories?
They are not the same. If you say the ceramic fibers, they have some common points because the ceramic fiber is one of the refractory. It is belonged to the lightweight refractory which can be considered a new type of refractory with the main ingredient of aluminum silicate (including aluminium oxide and silicon dioxide).
Q:What are the grades of refractory exterior wall thermal insulation materials?
Classification of fire rating of extrior thermal insulation materials 1, According to national standard GB8624-97, the combustion performance of building materials are divided into the following grades A level: Incombustible building materials: Materials hardly burn. B1 class: Flame-retardant building materials: Flame-retardant material has good flame resistance. In case of fire in the air or at high temperature, it is difficult to catch fire and the fire will not spread quickly. And when the combustion source is removed, the burning will stop immediately. B2 Class: Combustible building materials: Combustible materials have a certain flame retardancy. In case of fire in the air or at high temperature, it will immediately burst into flames and it is easily to spread fire, such as wooden column, wooden roof truss, wooden beams and wooden stairs, etc. B3 level: Inflammable building materials: It has no flame retardant effect, and it is extremely inflammable, and the risk of fire is high. Classification of exterior wall thermal insulation materials according to fire rating: 1. Thermal insulation materials with A-level combustion performance Rock wool, glass wool, foam glass, foamed ceramic, foam cement, hole-closed perlite, etc. 2, Thermal insulation materials with B1-level combustion performance: Extruded polystyrene board (XPS) after special treatment / polyurethane (PU) after special treatment, phenolic aldehyde, gelatine powder polystyrene granule, and etc. 3. Thermal insulation materials with B2-level combustion performance: Molded polystyrene board (EPS), extruded polystyrene board (XPS), polyurethane (PU), polyethylene (PE), etc.
Q:What's the refractory material in common use currently?
(1) Alumina-silica refractory brick: Except the transition band, hot end and firing zone of the rotatory cement kiln, it can be applied to the whole burning system of the precalcining kiln, such as the fixed wall lining, wicket, cooling machine, tertiary air duct, burner, etc. It mainly includes alkali-resisting brick, high alumina (anti stripping) brick, silica-mullite brick, etc. (2) Basic refractory: For the upper transition band close to the part of burning zone and the burning zone, its inner lining can endure the highest flame temperature of 2000℃ and material temperature of 1350℃-1400℃, and it also has to withstand the permeation of sulfur and alkali compounds, permeation, thermal shock and oxidoreduction of hot-melt clinkers (liquid phase), mechanical stress of elliptic cylinder deformation, etc. Therefore, inner linings are the most demanding parts to withstand stress, and only basic refractory can meet with requirements under this working condition. (3) Fireclay insulating refractory: Its microstructure has notable characteristics of high porosity, large pore size and thermal insulation performance. For its low volume density and light weight, it is usually referred to as lightweight refractory. Fireclay insulating refractory product has great varieties, and it is usually classified and named according to its chemical and mineral compositions or production raw materials, and it is also classified according to its operating temperature and material form. Currently, the most used main thermal insulation material for the precalciner kiln system at home and abroad is calcium silicate board; besides, light weight castable and insulating fire brick are increasingly used year by year. Other thermal insulation materials are mainly ceramic fiber products.
Q:What does fire-resistant insulation coating have?
Refractory thermal insulation material mainly refers to the inorganic thermal insulation material and composite thermal insulation material. According to the shape, it can be divided into: Finishing of fibrous shape, mineral cotton, rock wool, glass wool, aluminum silicate wool, ceramic fiber, etc. Diatomaceous earth of microporous pile, calcium silicate, expanded perlite,expanded vermiculite,aerated concrete, etc. Foam glass of bubble shape, volcanic ash glass, foamed clay, foamed concrete, gelatine powder polyphenyl granule heat insulating slurry of pasty form, etc. Their common feature is fire-retardant and firproof. It can be used in buildings with high requirements of fire rating. Calcium silicate, aluminum silicate and asbestos can also be used for piping insulation of heat transport with high temperature. Hope it is helpful to you.
Q:What are the construction fire-proof materials?
1. fire retardant coating 2. fireproof panel 3. fire proof and sealing material 4. flame resisting decorative materials 5. Green fire prevention materials
Q:Who knows that among refractory materials, insulation boards from which refractory material industry is superior in quality?
When casting ingot, after high temperature molten steel is poured into ingot mold, molten steel keeps shrinking during cooling, for example, killed steel is shrinking 3% --5%. because of fast heat dissipation of ingot head , some shrinkage holes appear at the head of ingot. Therefore, you should cut shrinkage holes which account for more than 15% of the ingot quality in the head while cutting steel ingot cogging. If effective measures were taken to insulate the head of ingot from heat, then the coagulation time of ingot head would lag behind in the body of the ingot solidification, which will greatly shrinkage holes, improve ingot yield so as to reduce energy consumption of steelmaking. Adiabatic plate can achieve this purpose. China Heng insulation board has the advantages of uplifting adiabaticity and small heat capacity, so that it greatly reduced heat loss of molten steel, And the tundish can be directly put into use without preheating, thereby saving a large amount of preheating fuel. So in the current process of continuous casting, the heat insulation board is the main material of tundish lining.
Q:What crusher is used for raw material of broken refractory material? What is the rough crushing process? What are the materials? Thank you!
Common faults and causes of magnetic separator. 1. Motor of magnetic separator is overheated and its sound is not normal. Reasons for this failure are: 1) lubrication of bearing is bad or badly worn; 2)fan blade falls off or wears; 3)bad contact of switching circuit or disconnected to run a single phase; 4) voltage is too low. 2. Reasons for this failure due to overheated speed reducer are: 1) lack of oil or poor kerogen; 2) wear between gear and worm, or poor mesh; 3)poor lubrication of bearing or serious wear. 3. The sound of magnetic separator during operation is abnormal, lattice ball mill. Cylinder is stuck by obstacle, and even the cylinder can not rotate. The bottom box vibrates. Reason for this failure is often that it is stuck by objects in drag flask, otherwise magnetic patch falls off so that the cylinder screaks and pierce tube when it is serious. At this time, car should be stopped for maintenance and troubleshooting. Only when we master common faults and reasons of magnetic separator can we timely identify problems and solve problems. Better maintenance and repair of magnetic separator equipment are an important prerequisite to properly use equipment and ensure the construction.
Q:What is shapeless refractory with high performance?
The popular ones are: Non-cement fine powder bonded castable is a functional refractory castable with nano material introduced.

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