Graphite Electrodes UHP with Nipples for Electric Arc Furnace

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20 m.t.
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Specifications 

Graphite Electrodes UHP with Nipples for Electric Arc Furnace
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

 

FAQ:

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


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Q:How do graphitized electrodes differentiate between high power and low power?
Compared with other materials of graphite anode plate has high temperature resistance, good electrical and thermal conductivity, easy machining, good chemical stability, acid and alkali resistance, low ash content; for electrolytic solution, preparation of chlorine, caustic soda, salt alkali electrolytic solution preparation; application such as graphite anode plate can be used as conductive anode electrolytic salt solution preparation of caustic soda. Graphite anode plate can be used as conductive anode in electroplating industry. It is an ideal material for electroplating. It can make electroplating products have the advantages of smoothness, delicacy, wear resistance, corrosion resistance, high brightness and not easy to change color.
Q:How to solve the problem of graphite electrode being crushed during electrolysis
There's no way. It's an industrial problem, and that's how graphite works.
Q:Graphite electrode press device
High power graphite electrodes. Graphite electrodes with a current density of 18 ~ 25A / cm 2 are allowed. They are mainly used in high power arc furnaces for steelmaking
Q:What kinds of carbon are there?
Graphite electrode class can be divided into ordinary power graphite electrode according to the allowable current density. High power electrode and ultra high power electrode.
Q:Graphite graphite graphite graphite electrode what is the use?
Electrode graphite powder that can be used for the production of electrodes, because the conductive properties of graphite electrode, so that the electrode graphite powder can become conductive graphite powder, graphite powder can also be applied to the field of conductive or conductive composite materials production.
Q:Graphite can be used in acid towers in chemical plants because of graphite
The popularization and use of this technology can bring about such economic and social effects: (1) the consumption of graphite electrode units is less, and the production cost is reduced. For example, a steel plant, according to the annual production level did not occur in LF refining furnace 35 week graphite electrode, refining furnace 165 consumption calculation, using anti oxidation technology of graphite electrode, graphite electrode can save 373 per year(153 tons) electrode, each year ultra high power electrode 16900 yuan computation, can save 2 million 585 thousand and 700 yuan rmb.
Q:Will the brush grease not short-circuit the commutator?
The brush of motor is usually made of pure graphite electrode, electrochemical graphite electrode and metal fossil ink electrode material. Because it contains graphite, it has conductive effect on the one hand
Q:Which department in the steel plant needs graphite in large quantities?
Steelmaking department. The graphite electrode steelmaking is to enter the electric energy through the graphite electrode to the electric arc furnace, and takes the arc between the electrode end and the furnace charge as the heat source to carry on the steel smelting. The electric arc furnace takes electric energy as heat source, and can adjust the atmosphere in the furnace. It is very beneficial to smelt the steel which contains more easily oxidized elements. Smelting a variety of alloys
Q:The future of graphene
Field of semiconductor materials. Graphene is considered to be an ideal material for replacing silicon. A large number of powerful enterprises have developed graphene semiconductor devices. The Han Guocheng Institute has developed a highly stable n type graphene semiconductor that can be exposed to air for a long time. Graphene silicon optoelectronic hybrid chip developed by Columbia University has broad application prospects in optical interconnection and low power photonic integrated circuit. IBM researchers have developed graphene field effect transistors with cutoff frequencies of up to 100GHz, with frequency performance far superior to the cut-off frequency of the most advanced silicon transistors of the same gate length.
Q:National standard for graphite electrodes
The national standard normal power graphite electrode graphite electrode: the standard name standard classification number Q51 Standard No. YB/T 4088-2000 for YB/T 4088-2000 YB/T 4088-1992 2000/12/1, instead of the execution time of 0:00:00 release time 2000/7/26 0:00:00 adoption situation

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