Graphite Electrodes UHP with Nipples for Electric Arc Furnace

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20 m.t.
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Specifications 

Graphite Electrodes UHP with Nipples for Electric Arc Furnace
1.Diameter: 200 to 700mm 
2.Length: 1600 to 2400mm 
3.Nipple:3-4TPI

 

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

1. Grade: RP, HP, UHP, SHP, RPI

2. Diameter: 200 to 700mm at your choice.

3. Length: 1600 to 2400mm at your choice.

4. Nipple: 3-4 TPI

5. Fine mechanical strength and machining quality, low specific resistance, high temperature and oxidation resistance

6. Low price and timely delivery.

 

Feature

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Grades: RP, RPI, HP, SHP, UHP

 All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards. 

UHP 

Physical and chemical index

Item

Unit

Nominal   Diameter(mm)

YB/T4088-2000

Typical   Values

Industry   Standard

300-400

450-550

350-550

Resistance

Electrode

ohm

≤6.2

≤6.5

4.6-6.2

Nipple

≤5.5

≤5.5

3.5-4.5

Bending   Strength

Electrode

Mpa

≥10.5

≥10.0

≥11.0

Nipple

≥16.0

≥16.0

≥18.0

Elastic   Modulus

Electrode

Gpa

≤14.0

≤14.0

≤13.0

Nipple

≤18.0

≤18.0

≤17.0

Density

Electrode

g/cm3

≥1.65

≥1.64

1.65-1.72

Nipple

≥1.72

≥1.70

1.75-1.82

Ash   content

Electrode

%

≤0.3

≤0.3

≤0.3

Nipple

CTE(100-600)

Electrode

10-6/C

≤1.5

≤1.5

1.20-1.40

Nipple

≤1.4

≤1.4

1.10-1.30

Image

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

 

FAQ:

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

1. Why it is essential to select electrode carefully for each particular furnace?

The primary factor is the maximum current intensity of the furnace. However, other conditions should also be considered, such as the characteristics of the furnace, type of charge, tap to tap time, oxygen blowing, mechanical requirement, furnace regulation, etc.Generally, specifications for electrodes of most grades have been standardized. Variation of physical characteristics with temperature, however, should be taken into account whenever using the electrodes.

Precautions to the use of graphite electrodes

2. Why it is essential to not to fit electrodes and nipples made by different manufacturers together?

The capacities of the furnace and the transformer determine whether the grade and diameter of the electrode are suitable to the furnace or not.

In order to prevent the electrode column from being hit by the collapsed furnace loads, large and heavy scraps should be loaded onto the bottom of the furnace. Do not put significant quantity of insulating materials such as lime and so on just under the electrode column, otherwise it would be difficult to power on the electrode column, or even break it.

electrode column may be hurt when it moves up and down if the furnace cover is out of the position.

When making a connection, lost or damaged pitch plugs must be replaced.

The reason must be found out if a gap appears between two electrodes after connection. The electrode column can only be loaded after the gap being eliminated.

The electrode column must be strictly perpendicular to the ground lever. Oblique column is not allowed during operation.

The holder must be placed between the two safety marks on the top electrode, otherwise the column may be broken.

Generally, different manufacturers may make their electrodes with different raw materials and processes, therefore the physical and chemical properties of their electrodes are usually different. Please do not fit electrodes and nipples made by different manufacturers together.

 

Applications

Graphite Electrodes UHP with Nipples for Electric Arc Furnace

Electrodes in electric arc furnace and ladle refining furnace for steel making;

Electrodes in electric smelting furnace for producing industrial silicon, yellow phosphorus, corundum and so on.

 


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Q:I used 12V direct current, graphite electrode electrolysis sodium sulfide solution, the anode produced a large number of black material, this is why ah?
Is this principle. Graphite is a layer, each layer, each carbon is SP2 hybrid, and around three carbon connected, finally, between layer and layer formed delocalized covalent bond, making layer and layer can be connected. However, the delocalized covalent bond is not very stable, in attracting Yang Jizheng charge, delocalized covalent bond will certain destruction, the force between the graphite layer and the layer becomes small or not, so as to open.The black stuff is graphite
Q:Excuse me, why does the graphite electrode flake when electrolyzed salt water is used?
For example, according to connection of the electrode, which can be divided into two types of unipolar and bipolar type electrolyzer (see photo). The electrode is connected with the DC power supply parallel polarity monopolar electrolyzer, electrodes on both sides of the same, at the same time as anode or cathode. At the same time as the positive and negative electrode bipolar type electrolyzer ends respectively with DC power supply connected, as anode or cathode. The current through the electrode through the electrolysis cell in series, each side of the intermediate electrode as the anode, the other side is the cathode, so it has a bipolar electrode. When the total area at the same time, the current bipolar type electrolyzer is small, high voltage DC power supply, the required investment ratio monopolar, bipolar type filter press used. The general structure, more compact. But easy to leakage and short circuit, slot structure and operation management is more complex than the monopolar type. The monopolar electrolyzer section is generally rectangular or square, cylindrical covers a large, empty The utilization rate is low and the adoption rate is less
Q:What kinds of carbon are there?
Carbon products by product use can be divided into graphite electrode, carbon block, graphite anode, carbon materials, carbon electrode, carbon paste, electric, carbon fiber, special graphite, graphite heat exchanger etc..
Q:What are the factors that affect the electrode wear rate of machine tools?
Effect of processing voltage on electrode wear. The processing voltage is the average voltage between the discharge time and the gap. When the voltage is lower than the power supply voltage (voltage) 25%, electrode loss will increase, which is due to the electrode and the workpiece is too close, the discharge column energy is too large, the electrodes generate heat radiation is too strong, at the same time, there are a large number of continuous arc discharge. But the working voltage is too high (partial load processing), bad conditions of thermal effect in the gap, is not conducive to the adsorption of copper electrode of carbon graphite, destroy the covering effect. Similarly, the electrode loss increase, therefore, corresponding to different processing standards should be selected to adjust the discharging gap voltage.
Q:Is graphite electrode good for foreign trade?
Profits can be made for foreign trade. Even if you produce it yourself. Traders take big head. Own production. It's hard for you to play. If you have a client, we can work together
Q:Electrolysis of CuCl2 solutions with graphite electrodes
After energization, electrolysis occurs, not ionizationIonization does not require energization, and can occur in aqueous or molten state.
Q:What are the factors affecting the service life of graphite electrode in ultra high power arc furnace?
The ultra high power graphite electrodes produced in China are 300mm, 350mm, 400mm, 450mm, 550mm, 600mm, 650mm, 500mm and 700mm, with lengths of 1600mm, 1800mm, 2000mm, 2200mm, 2400mm and 2700mm.
Q:How can hydrogen be produced by electrolysis of sodium hydroxide with graphite as an electrode?
You can think so, since sodium has been reduced, so there is always an atom is oxidized, it can only be oxygen oxidation reaction
Q:What are pyrolytic graphite electrodes used for?
The weight is lighter: the density of graphite is only 1/5 of copper. When the large electrode is used for EDM, it can effectively reduce the burden of machine tools (EDM). It is more suitable for applications on large moulds.
Q:Iron and graphite as electrodes and Nacl as electrolyte solutions. Why do they produce electric current? Graphite and iron react not with solution, can they be connected by wires?
What happens is oxygen etching negative pole: Fe-2e-=Fe2+ positive electrode: O2+2H2O+4e-=4OH-, of course, the current is produced.

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