Glass Furnace Superstructures Refractory Block

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Loading Port:
Qingdao
Payment Terms:
TT OR LC
Min Order Qty:
500 m.t.
Supply Capability:
1000 m.t./month

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Product Description:

Features:

 

1. Strong glass corrosion resistance and high thermal shack stability.

 

2. Good RUL, wear-resistance, dregs-resistance and alkali corrosion resistance.

 

3. The products are adopting superior material, with process by special arc furnace forming it. This fused cast technology got nearly no suffer from electrode pollution. They can be widely used in the lining of glass furnace, the chemical industrials, metallurgical furnace.

  

Our company can produce serious specification fused cast 33#, 36#, 41#AZS block for glass furnace and its output is over 5000tons per year. In the enormous working premises—more than 6600square meters, there are one 5tons outside cooling electric arc furnace, high-power transformer, thaw craft with computer control system and internal advanced fused cast refractory umeral control grinding equipments according to its body producing ability.

 

Erosion-resistance to glass metal

 

Physical and chemical index of Fused Cast AZS41# for glass furnace

 

Item

Behaviors

AZS-33#

ER 1681

AZS-36#

ER 1685

AZS-41#

ER 1711

Chemical

Composition

Al2O3

≥50.00

≥49.00

≥45.00

ZrO2

≥32.50

≥35.50

≥40.50

SiO2

≤15.50

≤13.50

≤13.00

Na2O+K2O

≤1.30

≤1.35

≤1.30

Bulk density g/cm3

≥3.75

≥3.85

≥4.00

Apparent Porosity %

≤1.2

   ≤1.0

≤1.2

Cold Crushing Strength  Mpa

≥300

≥300

≥300

Exudation Temperature of Glass Phase

≥1400

≥1400

≥1410

Bubble Separation Ratio(1300°C×10h)

≤1.2

≤1.0

≤1.0

Anti-corrosion rate of glass liquid

1500°C×36h (mm/24h)%

≤1.4

≤1.3

≤1.2

Apparent density

(g/cm3)

PT(RN RC N)

≥3.50

≥3.50

≥3.70

ZWS(RR EVF EC ENC)

≥3.65

≥3.70

≥3.90

WS( RT VF EPIC FVP DCL)

≥3.75

≥3.8

≥4.00

         1.High purity

   Good self-sharpening

           Grinding ability

        Resistance to acid and alkali corrosion, high temperature thermal stability is good

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Q:What thickness is needed of the ultra-thin fireproof paint with a fireproof time of 2.5 hours?
There are two kinds: 1, the thickness of the plate is between 20 ~ 50 mm with composite structure 2, sheet thickness is between 6 ~ 15 mm calcium silicate fire prevention board.
Q:How to solve the shell, the crack problem of refractory material in the process of forming.
Pressure mode and number of pressure control "spallation". 2, multiple pressure, pressure degree and discharge way: 1, reduce friction, choose appropriate, than big pressure disposable pressure produced by the plastic deformation, allocate reasonable grading, internal and external friction, reduce billet particles and high die wall bright. 4.--- solve the light one firstly. --moisture content being too high easily cause spallation - the compressibility of water is small and have certain elasticity, appropriately to extend the pressuring time is beneficial. The material can produce large plastic deformation under the effect of continuous load. The right amount of lubricant. - body under the condition of less pressure but long effect time molding. Mould structure is reasonable and improve billet natural stacking density. 5.3, measures to improve the unburned brick molding quality. Many times continuously pressure relief is better than one-off sudden unloading, and controlling the appropriate moisture content;- - is beneficial to air overflow.
Q:What are the fire protection standards of insulation materials?
This question is, like this. The combustion performance of thermal insulation materials for exterior walls of all civil buildings, within the scope of fire design auditing and fire control acceptance, should be brought into the auditing and acceptance. As for the "Management Regulations on Supervisions of Fire Prevention and Control for Building Projects" (Ministry of Public Order No. 106) , all civil buildings which are out of the scope of Article 13 and 14 are included in the random check. Before the release of new standard, it must be strictly implemented the Article II of the "Fire prevention Interim Provisions on civil external wall insulation system and external wall decorative" ([2009] No. 46), namely, the insulation materials of civil buildings must use materials with A-level combustion performance.
Q:Can anyone tell me the requirements of the refractory masonry??
Kaolin is mainly composed of kaolinite crowded minerals that is in the shpe of tiny flake which is less than two microns, tube and folding flake. The kaolinite crowded mineral consists of kaolinite, dickite, pearl stone, halloysite, etc. and its ideal chemical formula is AL2O3-2SiO2-2H2O. The main mineral component of it is kaolinite and halloysite.In addition to the kaolinite crowded mineral, kaolin is accompanied by other minerals like montmorillonite, illite, pyrophyllite, quartz and feldspar. The chemical composition of kaolin contains large amounts of AL2O3, SiO2, and a small amount of Fe2O3, TiO2, and traces of K2O, Na2O, CaO and MgO, etc. The white pottery is made of kaolin. At present, the internationally accepted scientific name for kaolin is Kaolin which is derived from the kaolin mountain in the eastern suburb of kaolin village in Jingdezhen.Such special properties of kaolin as its plasticity,cohesiveness, certain dry strength, sinterability and firing whiteness make it the main raw material for ceramic production; properties like whiteness, softness, high dispersibility, and adsorbability allows it to be widely used the paper industry. In addition, the kaolin is also widely used in some industrial sectors such as rubber, plastics, refractories, oil refining as well as agriculture sector and cutting-edge technology for national defense. According to the purpose and requirements, kaolin can be processed and purified and it can be used to manufacture activated clay.
Q:What's the fire resistance test method of doors and roller shutters?
Fire resistance test method of doors and roller shutters: This standard specifies the fire resistance test method for roller shutter doors under standard fire conditions. The method is used to test the fire resistance of the ventilating duct when bearing the external fire (A duct) and internal fire (B duct). Fire resistance test of vertical ducts may be conducted referring to this standard. 1.Test specimen1.1 The test specimen is obtained by cutting from any part of the qualified metal tube unless otherwise relevant standard or mutual agreement specifies the cutting position of the metal tube. 1.2 Length of the specimen: L≈2.5D+50mm (D: outer diameter of the metal tube). The cut surface of the specimen must be perpendicular to the axis of the metal , and the seamed edge of the cut should be round off. Test method GB243-82 of metal tube necking 2. Test procedures 2.1 In the test, punch or press the metal tube into the tapered conical seat (see Figure) with a hammer or press machine, and make it uniformly diminished to the regulated shrinkage X which is calculated according to the following formula: Test method GB243-822 for metallic pipe necking: The inner wall of the seat cover used in the test should be polished, and has certain hardness and is coated with lubricating oil. Its conicity is 1:10, 1:5 or others in accordance with relevant standard provisions. If there is no provision, then adopt the conicity of 1:10. This standard is not suitable for: a) The pipeline whose fire resistance depends on the fire resistance of the ceiling; b) The pipeline with access door, unless otherwise the access door is included into the pipeline and tested together; c) The pipeline with two or three sides; d) Fume exhaust pipes;
Q:What is the type of heat resistance property of high temperature electric furnace ?
According to the levels of refractoriness : Common refractories: & Gt: 1580 ℃ ~ 1770 ℃ advanced refractories: 1770 ℃ ~ 2000 ℃ AAA refractories; 2000 ℃
Q:Is it necessary for the frame of glass fireproof door to be crammed with fire-proof material?
Close the door , and check if the gap is normal, whether the hole and the door leaf are in the same plane, and whether the door leaf has tendency to fall down. Fire resistance steel door——means that use a cold rolled steel sheet as door frame, door plank and framework, and stuff a door leaf with incombustible material. If it is glass fireproof door, then the door frame should be equipped with fire-proof materials. I know a exclusive shop in Beijing dealing with fireproof doors, called Naecame.
Q:What is the the best ratio of mortar in refractory cement?
Specifical proportions are as following: 42.5R cement is 425 rapid hardening cement. Using the 425 cement to compound the mortar. The reducion of cement will naturally impact the workability of the mortar. The mix design standard of the mortar specifies the minimum amount of cement is not less than 200kg / m3. If it is composite mortar, and the strength and workability can be ensured, it is Ok to use 425 to compound. You can look for instructions of mixing proportion of mortar online as a reference.
Q:How long is the fire endurance of Grade A fire resisting shutter
Fire door can be divided into Grade A, Grade B and Grade C fire door according to its fire endurance. Their fire endurance is not less than 1.20h, 0.90h and 0.60h respectively. Use fire resisting shutter as fire compartment separation in places where it is difficult to set firewall. When fire resisting shutter whose unexposed surface temperature rise is used as judging condition of fire endurance is used, its fire endurance should not be lower than 3h. When fire resisting shutter whose unexposed surface temperature rise is used as judging condition of fire endurance is not used, individual protection of  closed automatic water spray system shoule be set at two sides of the shutters and duration of water spray system should not be less than 3.0h. When the fire resisting shutter is used for fire compartment, fire endurance is 3h. When the fire resisting shutter is set at the opening part of firewall, fire endurance is 1.2h.
Q:Who knows the fire endurance of rock wool color plate?
I'm glad to answer your question and offer you some of my experiences, for reference only. rock wool board is artificial inorganic fiber taking basalt as raw material and produced by melting with high temperature, which has characteristics of lightweight, non-combustible, heat absorbing, small thermal conductivity. The initial research is a common type of application in the building mainly used for industrial buildings which should be consistent with provisions in "the application types and basic requirements of building insulation materials". Successfully tested in June, 1981 Rock wool board is a new type material with fuctions of thermal insulation, fire retardant, sound absorption. The fire endurance of general rock wool board is 140-180 degrees, within two hours, better not exceed this safe period, in order to avoid security risks.

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