furnace insulation Ceramic fiber blanket

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China main port
Payment Terms:
TT OR LC
Min Order Qty:
10 m²
Supply Capability:
100000 m²/month

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Product Description:

Quick Details

Place of Origin:

Jiangsu, China (Mainland)

Brand Name:

Topright

Type:

Insulation blanket

Material:

Fiberglass, Aluminosilicate

Application:

High Temperature

Tensile Strength:

Good

Thickness:

1/2,1,1.5,2.0inch(10-50mm)

Width:

24inch(610mm)

Length:

12.5,25inch(3600mm and 7200mm)

Color:

white

Debsity:

96/128kg/m3

Work temperature:

1000-1400℃

Tensile strength:

0.04mpa

Packaging & Delivery

Packaging Details:PVC bag/cartons
Delivery Detail:Shipment within one week after payment for ceramic fiber blanket

Specifications

1)Low thermal conductivity, low thermal capacity 
2)Excellent heat insulation, fire prevention 
3)Ceramic fiber blanket

Product Description:

Ceramic fiber blanket is manufactured by alumina, magnesium,silicate fiber.

through acupuncture, heat setting, vertical and horizontal cutting and rolling processes of needling ,cutting and rollings.

Ceramic fiber blanket technical characteristics: 
Low thermal conductivity,heat capacity 
Excellent thermal stabilityand thermal shock resistance 
Good tensile strength 
Excellent thermal insulation, fire protection, acoustic

Specification:

Description

Common

Standard

High Purity

High Alumina

Zirconia

Maximum temperature (°C)

1100

1260

1260

1360

1430

Working Temperature (°C)

< 1000

1050

1100

1200

1350

Color

white

white

white

white

white

Density  (kg/m3)

96/
128

96/
128

96/
128

128
/160

128
/160

Shrinkage(%)of heating 24 hours

(as density 128 kg/m3)

-4
(1000°C)

-3
(1000°C)

-3
(1100°C)

-3
(1250°C)

-3
(1350°C)

Thermal conductivity  (w/m.k)(Density 128 kgs/ m3)

0.09(400°C)
0.16(800°C)

0.09(400°C)
0.16(800°C)

0.09(400°C)

0.16(800°C)
0.20(1000°C)

0.12(600°C)
0.20(1000°C)

0.16(800°C)
0.20(1000°C)

Tensile strength (MPa)
(density as 128kg/m3)

0.04

0.04

0.04

0.04

0.04

Chemical composition

(%)

AL2O3

44

46

47-49

52-55

39-40

AL2O3 & SIO2

96

97

99

-

-

AL2O3 & SIO2 & ZrO2

-

-

-

99

99

ZrO2

-

-

-

5-7

15-17

Fe2O3

<1.2

<1.0

0.2

0.2

0.2

Na2O & K2O

≤0.5

≤0.5

0.2

0.2

0.2

Standard size(mm)

Standard forms

Thickness:1/2”,1”,1.5”,2.0”(10-50mm)

Width:24”(610mm)

Length: 12.5’25’(3600mm and 7200mm)

(Non-standard sizes are available by contacting Topright)

Application:

Ceramic fiber blanket application: 
Industrialfurnace construction materials, heating devices, heat pipe wall lining 
Power boilers,gas turbinesand thermal power 
Chemical industryhigh temperature reactionequipment and heatingequipmentlining the walls 
High-rise buildingfire protection, thermal insulation 
Furnace door, roof insulation 
High temperature filter material

furnace insulation Ceramic fiber blanket

furnace insulation Ceramic fiber blanket

furnace insulation Ceramic fiber blanket

furnace insulation Ceramic fiber blanket

furnace insulation Ceramic fiber blanket

furnace insulation Ceramic fiber blanket

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Q:Is ceramic fiber cotton block poisonous?
The dust produced by ceramic fiber cotton block is harmful to body, mainly presented as respiratory symptom, skin and eye irritation symptom, lung function reduction, obvious change of chest radiograph abnormities.
Q:What is the feature of ceramic fiber washer?
Here follows the product features: 1) Continuous use temperature can reach 1000℃ while short time using temperature is up to 1260℃. 2) It is highly resistant to acid-base corrosion and erosion of molten metal (eg. aluminum and zinc). 3).It is good in high temperature strength and thermal insulation properties (please refer to physical and chemical indicators.) 4) It is better in electricity insulation than glass fiber. 5) It is non-toxic, harmless and odourless.
Q:Does anybody know about the property and application of the ceramic fiber heating plate?
First, property and application of ceramic heating plate: It is a heater with high heating temperature and long service life. Ceramic heater can adapt to increasingly high requirement on working temperature in modern industries, particularly the chemical industry, chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipelines. Ceramic heater is formed by putting screw-type resistance wire through specially designed high temperature resistant ceramic tile and extending it precisely. It is flexible with beautiful metal shell ceramic fiber as the insulating layer, forming effective high temperature and high power density. It is a heater with band form, flexible design and easy installation. Second, technical characteristics: Ceramic electric heater has ring type, plate and other specifications. It possesses many advantages: reliable during work, long service life, sturdy and durable, energy saving, easy installation, high temperature resistant, high heat conductivity, good insulation, and no limitation of models, specifications and dimension in manufacturing. According to users’ demand on mode of connection, voltages of 36V, 110V, 180V, 220V and 380V can be chosen and determined (according to users’ needs). The maximum power termination is 6.5w/m2. Compared with traditional heaters, ceramic electric heater can cut down 30% energy consumption.
Q:What’s the price of refractory ceramic fiber blanket?
Ceramic fiber refractory thread throwing blanket is 4000 yuan per ton. Ceramic fiber refractory insulation module is 4700 yuan per ton. Ceramic fiber board refractory insulation board is 7000 yuan per ton. These are good.
Q:What’s the difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket?
The difference between heat preservation and heat insulation ceramic fiber blanket and rock wool blanket: refractory ceramic fiber material is a kind of lightweight and efficient heat preservation and heat insulation material. Its advantages are as follows: the volume and density of ceramic fiber as lining are low. Ceramic fiber lining is 75% lighter than lightweight insulating brick lining and 90%-95% lighter than lightweight castable lining. If fiber lining is adopted, steel structure load of furnace can be greatly reduced and the service life of the furnace can be prolonged. Heat capacity (heat storage) of ceramic fiber as lining is low: Heat capacity of ceramic fiber is about 1/10 that of lightweight and heat resistant lining and lightweight castable lining. Heat capacity of furnace lining material is proportional to the weight of the furnace lining. Low thermal capacity means that furnace absorbs less heat in the reciprocating operation and, at the same time, the speed of warming gets faster, which greatly reduces the energy consumption of the furnace temperature operation and control and especially plays a very significant role in energy saving effect in the starting-up and blowing-out of heating furnace. Thermal conductivity of ceramic fiber as lining is low: When the average temperature is 400℃, 600℃ and 1000℃, thermal conductivity coefficient of ceramic fiber as lining is less than 0.1w/mk, 0.15w/mk and 0.25w/mk respectively, which is 1/8 that of lightweight fireclay brick and 1/10 that of lightweight and heat resistant lining. Ceramic fiber as lining has prominent insulation performance. Ceramic fiber as lining is easy to construct: Expansion gap is not needed during the construction process. Construction personnel can start to work after basic training and construction technology has little effect on the heat insulation effect of lining.
Q:Who can tell me what the ceramic fiber density is?
The density of ceramic fiber module is generally within the range of 200-220. The earliest produced ceramic fiber module is made from ceramic fiber injection blanket, for the fiber of injection blanket is fine and short, making the expansiveness of the module made out of it relatively stable. While in recent years, considering the cost of production, most ceramic fiber modules are made from thread throwing blanket for it has large tensile force. Select the density and thickness of the ceramic fiber module according to the furnace body temperature, the thermal state of modules and the thermal atmosphere inside the furnace. If it’s just used as insulating layer, the density of 200kg/m3 is suggested.
Q:Who knows well about which is better in thermal insulation between aluminum silicate ceramic fiber cotton and asbestos?
Certainly the asbestos has better thermal insulation effect. External wall insulation rock wool board is specially designed and manufactured for the buildings’ external wall insulation thin plastering system, and it applies to external wall insulation, energy conservation and renovation of the newly-built or existent buildings with compact structure of the concrete or brick wall as the basic foundation. External wall insulation rock wool board is dedicated to external wall insulation. As superior incombustible, fireproof and thermal insulation material, it has the advantages of higher compression resistance and tensile strength, lower hygroscopicity, good dimension stability with no thermal expansion or shrinkage, and ageing resistance. It can adapt to the external wall system, and provide many properties of effective thermal insulation and energy conservation, fire protection and extreme climate protection for buildings. Rock wool is incombustible, and won’t give out heat or toxic fumes. It can cut off the flame spread in an effective way when fire occurs. It has superior fire resistance. With superior thermal insulation and heat-shielding performance, it is capable of increasing the thermal resistance of the building envelope, reducing buildings heating and air-conditioning energy consumption, and saving energy and reducing emission. It doesn’t produce corrosion to metallic materials like carbon steel, aluminum (alloy), copper, or all kinds of building components either. It has physical properties of efficient sound absorption, noise reduction and elastic damping. With low hygroscopicity and ageing resistance, it can keep long-term stability. It is also lightweight, and easy to cut, saw and install.
Q:What is the price of high alumina ceramic fiber cotton?
Refractory ceramic fiber jilt silk rug is 4,000 yuan/kg; ceramic fiber insulation refractory module is 4,700 yuan/kg; ceramic fiber refractory insulation board is 7,000 yuan/kg.
Q:What’s the principle of ceramic fiber casing production?
Mainly referring to the traditional textile production process, and by spinning the aluminum silicate refractory fiber into yarn, using the glass fiber or heat-resistant steel wire as reinforced material, adopting special textile technology and equipment, ceramic fiber casing is thus braided. 1. It is a sort of new thermal insulation refractory and inorganic material. It can be permanently used at high temperature of 1000℃. Containing a certain amount of adhesive material, it is usually burned at lower temperature with no effect on its insulating property. It keeps good mechanical strength even after heating. 2. Ceramic fiber casing has the characteristics of light weight, high temperature resistance, thermal insulation, acid and alkali resistance, innocuity, higher tensile strength and good toughness. 3. Compared with glass fiber sleeve, it has superior electrical insulating property even under high temperature conditions. 4. Ceramic fiber casing possesses good dielectric property, chemical resistance, excellent flexibility and elasticity.
Q:How is the ceramic fiber cotton performance?
Raw materials such as the calcined fireclay of high purity, alumina powder, silica powder, chrome sand are fused with high temperature in industrial electric furnace and fluid is formed. Then using air compression injection or thread throwing machine to make fiber, ceramic fiber cotton is formed through cotton collecting of condenser. Fiber cotton can be further processed into fiber blanket, board, paper, cloth, rope and other products. Ceramic fiber is a kind of efficient thermal insulation material, characterized by light weight, high strength, oxidation resistance, low thermal conductivity, good flexibility, corrosion resistant, small heat capacity and sound insulation, etc.

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