Full Welded Forged Steel Ball Valve DN 18 inch

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Product Description:

Design Features of full welded forged steel ball valve

The body of ball valve is full welded,selects high quality forged material,and adopts the advanced forged forming technology to form two semi-spheres which are welded into a whole in the middle of the body.This welding technology differentiates the ball valve form others,and makes the valve more spherically,so the valve structure is more compacter,lighter and stronger.Besides,the middle direct welding realize highly accurate valve body manufacturing,makes fully and completely sealing between the seat and ball.The full welding instead of bolts completely avoids the outside leakage,so ball valve is the ideal product for under-ground,offshore working platform and under-sea equipments.

Adopting fixed plates or trunnion to support the ball

The top and bottom of the ball is supported by upper and lower fixed plates or stem and trunnion,and the ball is accurately placed in the center of the ball valve to achieve complete seals and precise movements.When plate adopted,the force exerted by the medium to the ball is distributed via the plate to the left and right bodies,so that the stem does not bear the blending moment from the medium,but only the torque from the ball rotation during the opening/closing of the valve.The low-friction PTFE Teflon composite bearings installed between the ball axis and fixed plate and between the stem and the trunnion can absorb ball moving action caused by the pressure of the medium.This structure brings stable actions and easy operations for the ball valves,and the required operation torque can be reduced,so smaller actuators can be used,and the cost is cut down.

ball valve seat is floating structure,means the seat can move along the medium direction,so that the seat can fit against the ball all the time.
Double piston effect structure seat of full welded forged steel ball valve
Seat design is special double pistons effect structure,it can ensure the seal wherever the medium flows into the ball valve.

Seat multistage seal strucute of full welded forged steel ball valve
As following graphic instruction,on seat bearing ring,set two soft sealing rings(A and B)and metal sealing spherical surface which can seal with the ball.Seat ring A is spring loaded,which seals the surface with the ball tightly to the surface to form an initial seat;When there is pressure generated from medium,the piston force is generated to make seal ring A elastically deformed and seal ring B fit the surface of the ball surface due to the piston effect caused by area difference,thus the second seal forms.When the medium pressure is rising.It will generate huge pressure to seal ring A and seal ring B,so the two seals have a greater elastic deformation,then metal seal ball surface compact with ball surface to form the third level of metal to metal seal.

Secondary seat seal device of full welded forged steel ball valve
As the above graphic instruction,the secondary seal device(seat grease injection valve)can be chosen according to the actual working condition,medium requirement,seal requirement,etc.Seat ring grease injection valve is a one-way valve,installed on the body,which can prevent the leakage and inject grease under the outside force.When secondary seal is required,there is a grease injecting channel and hole on the seat ring.The grease can form a seal between the seat and the ball,and then stop the leakage.

Standards Applied of full welded forged steel ball valve

Design   Standard

 API   6D customize 

Connection   Standard

 ASME   B 16.25-2007  ASME B 16.5  ASME B 31.4  ASME B   31.8  DIN  GBGB/T  JBJB/T JIS customize   

Test   Standard

 API   6D customize 

Face   to Face

 API   6D customize 

Pressure-teperature   rating

 ASME   B 16.34-2004 customize 

Marking

 MSS   SP-25 customize 

FAQ of full welded forged steel ball valve:

Q1:I can’t find the type of steel check valve which I need. what can I do?

The chart above only lists out some common composition of steel check valve parts.We may provide other different parts material composition according to the customer's request or the actual valve working condition.

 

Q2:Which certification do your products pass?

  Our products are in accordance with ISO 9001ISO 14001API 6AAPI 6DTS CEAPI607/6FA/BS6755.

 

Q3:How can I place an order?

  The only one thing you should do is to tell us the sepecification about type quantity and  mode of transportation, then we will send you quotation within 24 hours.



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Q:how to replace an egr valve on a 2002 mercury sable?
Un plug the vacuum hose on top of the valve, loosen and remove the big tube nut on the bottom of the valve, I have found if you hit it sharply with a hammer 3 or 4 times before you try to loosen it won't break the valve off, once the tube nut is undone remove the 2 bolts holding the EGR valve to the intake manifold. Remove and discard the gasket and install the new valve in the reverse order. If the tube nut still won't come loose try heating it with a torch, if it's really rusted on you might have to replace the EGR tub along with the valve.
Q:Diverter Valve issue on a 2000 passat
Yea... The 1.8T is made so you have to recirc your dv. You can run a BLOW OFF valve off of your throttle hose, but thats a lot of redirecting and work for some silly extra noise. Chip that Passat to get some more turbyturbo noise. Y was there a stock golf with a dv? I'm confused...
Q:Valve replacement surgery?
Hi David, just saw your post. I was young when I had my valve replaced. I was 37, now am 42. My mother had her valve replaced at the age of 54. Honestly, that is the oldest person I know of that has had valve replacement. As with any surgery, there are alot of risks young or old. The older a person is though it may be tougher especially if he has a lot of other health problems. Just take all of this into consideration when you and your father are discussing all the details, etc. and find out any and all options that he has before proceeding with surgery. Best wishes to you both.
Q:Is Mitral Valve Prolapse worth worrying about?
Mitral valve prolapse is the most common cardiac problem and may affect five to twenty percent of the population. The condition is most common in women, although men are also affected. With MVP, symptoms do not begin before the early teenage years (approximately age 14 in girls and 15 in boys), but adults of any age may be affected. MVP tends to run in families, so those with blood relatives with MVP have a greater chance of also having the condition. If a person has mild MVP, he/she needs no restriction of exercise. But if the MVP is big, then it is a different thing. Because, though complications in this condition are very less, people who suffer from this condition have to take extreme care. In case of large MVP, you may have to cut down on your physical activity, have a surgery and may be put you on medications like beta blockers. If the valve is truly defective (not just 'prolapsed'), it is serious. Unfortunately, doctors have mistaken a 'differently shaped' mitral valve as a disease in itself. And this is where the non-disease comes in. In simple terms, a mitral valve that appears prolapsed is usually normal. It still is not clear to experts why some mitral valves appear prolapsed and allow some blood leakage backwards. I have an answer for that phenomenon, but the important point is that the disease is a non-disease.
Q:EGR Valve question...?
It recirculates the fumes and the air--but a cracked hose is a nightmare if vacuum leak develops--fix it--just get a new hose and happy motoring
Q:Mitral Valve Replacement Surgery?...?
Haven't had it done before but: It's a pretty involved procedure. Patient is put under general anesthesia and is usually on the cardiopulmonary bypass machine (heart-lung machine) since you can't really replace a heart valve if the heart is beating. mortality for full valve replacement according to wiki is 6-8 percent, prob less than 5% for young healthy patients. Recently, many people have been doing the procedure laparoscopically. Patients are put into the surgical ICU for typically 1-2 days after the surgery. You can be discharged about a week after. Obviously there's risks, this is a very involved and definitely not a simple procedure. However, the cardiothoracic surgeons do these procedures every day for their entire lives-they're very skilled and qualified. good luck!
Q:how to protect a foot valve?
most foot valves i have bought come with a strainer attached perhaps you should look for that type. if your valve has a strainer you may consider making a further coarse strainer out of a ball of chicken wire and place this over the foot valve assembly(thats what i do for the cold water supply to my house) don't compress the chicken wire very small as it will block up i tie the wire filter on with galvanized wire then i can easily replace it if necessary ps i tried stainless steel pot scourers but they were to fine and blocked easily
Q:A quick question on Idle control valve?
No, the valve is there to provide a steady idle regardless whether the transmission is in gear or the air conditioner kicks on. If the Idle Air Control (IAC) valve is not working right the engine will usually idle low and try to stall, although it can also cause high idle.
Q:would EGR Valve Temperature Sensor make a car run lean?
A faulty EGR sensor or the EGR valve itself would definitely make the car run lean at idle. The sensor regulates the amount of EGR opening at various coolant temperatures and manifold vacuum if it's vacuum actuated. If the diaphragm under the EGR valve has ruptured you'd get a straight vacuum leak plus lean condition if vacuum actuated. There's a simple test for EGR valves. Place a length of tubing on the valve port and dray vacuum with your mouth. Reach under the valve till you feel the rubber diaphragm. If the valve opens you'll feel it with your fingers. If it doesn't move the diaphragm has a hole in it.
Q:Plumbing question - Fill Valve?
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