• Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing System 1
  • Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing System 2
  • Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing System 3
  • Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing System 4
  • Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing System 5
Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

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Loading Port:
Qingdao Port
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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1.Feature of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

1) In general, grinding steel ball has high hardness: surface hardness to 58-65 HRC, volume hardness of 56-65 HRC 

2) impact toughness high: impact toughness more than 12 J / cm2. 

3) broken rate is low: the actual broken rate is not higher than 0.5%. 

4) loss of grinding forged steel ball round rate is low. 

 

2.Chemical Composition of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

Based on material, the forged steel balls are defined into3 brands. And The chemical composition is shown in the following:

Brand

C

Mn

Si

Cr

S

P

V

1A

0.37-0.55

0.50-1.0

0.17-0.47

0.80-1.2

≤0.035

≤0.035

2A

0.7-1.00

0.7-1.0

≤0.025

0.4-0.8

≤0.025

≤0.025

65

0.55-0.70

0.80-1.25

0.17-0.47

≤0.25

≤0.035

≤0.035

 

3.Specification of Forged Steel Grinding Ball with Supper Hardness apply for all kinds of Mineral Processing

Nominal Diameter

Diameter Tolerance

Weight of Single Ball

Numbers of Per Ton

(mm)

(mm)

(g)

32150

20

+2

-1

32

15625

25

64

9090

30

110

5645

40

263

3802

50

513

1949

60

+3

-2

888

1126

70

1410

709

80

2104

485

90

2996

333

100

4110

243

110

+4

-2

5457

182

120

7102

140

130

9030

110

140

11279

88

150

13871

72

 

Q:How to solve casting defect casting?
Prevention methodReduce the gas in the metal liquid and oxidize the slag, improve the fluidity of the metal liquidIncrease pouring temperature and pouring speed, strengthen slag collection, slag block or bottom pouring bag, teapot ladle pouring, can not cut off when pouring, prevent the slag from blocking the nozzle, and cause the casting to breakIncrease the sprue and sprue height, increase the runner section area and the sprue number, and improve the filling speed and the metal hydrostatic headImprove the casting design and increase the thickness of the thin-wall part of the castingChange the pouring position and pouring system, the casting thin wall plane is located at the top and away from the gate, to prevent the filling of liquid metal splashing, eddy current, avoid metal stream in the casting thin sections or core support, cold iron, insert the confluence, when necessary, take horizontal vertical pouring cold or inclined castingIncrease the permeability of core and sand, strengthen the exhaust of mould, and the quantity of air outlet and riser should be enoughChange the size and location of the core, the inner cold iron, the core support, the internal cold iron, the insert should be no rust, no oil pollutionCheck the type, tight box, press the operation of iron is safe, to prevent running fire
Q:As shown, how do I achieve the tightness test of this product, and achieve industrial production? Seek expert advice.
Precise and tight sealing of the surface to which the test piece is to be tested, equipped with an airtight test instrument, and an electrical control system. You can complete automated testing equipment
Q:What is the difference between casting and stamping parts?
Separation process is also called blanking, the purpose is to make the stamping parts along a certain contour line from the sheet metal separation, at the same time guarantee the quality requirements of the separation section. Stamping is a highly efficient production methods, the use of compound die, especially the multi station progressive die stamping process can be completed in a multi machine, realized by belt uncoiling, leveling, punching, forming and finishing automatic production. High production efficiency, good working conditions, low production costs, can produce hundreds of parts per minute.
Q:Which surface is coarser for cast iron or cast steel castings? Why?
The surface of the steel is more rough, because the coating sand cast steel cast iron particles compared with graphite coating degree, the other one is to get a better air permeability and collapsibility of sand, the compaction degree is smaller than iron. Roughness mainly depends on the surface roughness on the surface of the sand.
Q:We are small castings, the need for surface treatment of shot blasting machine, about how much?
according to the comprehensive consideration of factors such as yield, size of workpiece commonly used on the market the crawler shot blasting machine has Q324, Q326, Q328, Q3210, and each time the amount of their treatment were 125KG, 200KG, 400KG, 600KG, the specific use of what types also need to be determined according to the actual situation
Q:What are the causes of pitting on the surface of a precision casting?
The quality of the shell surface is out of order. Or shot blasting out of question.
Q:Cause of choking of casting parts
Choke fire is the process of pouring a large number of gases can not be discharged smoothly, boiling in the metal liquid, resulting in a large number of castings in the pores, and even incomplete casting defects
Q:The difference between sheet metal and casting parts
Sheet metal refers to the metal sheet (which can be bent straight board, etc.) generally uniform thickness, can obtain the required parts by stamping, molding, welding, splicing and other processing methods.
Q:Which master knows how the casting tolerances for malleable iron, gray iron and ductile iron should be chosen? Hurry up, thank youCan you provide a tolerance scale for castings, please?
The tolerance of a specific size can be obtained from the tolerance grade and nominal size of the casting.
Q:Would you please tell me how to use casting parts for a year?The cast of an aircraft wing needs to be put aside for a year before it breaks;Does anyone know why?
2, heat aging (artificial aging), also known as stress annealing, is to heat the casting to 550-650 degrees, insulation 2 - 4h, with the furnace cooling to 150 - 200T, and then baked.
CMD is one of the largest manufacturers and professional exporters of forged grinding balls and cast grinding balls in China, with an annual output of 50,000 tons. Now, there are 180 employees in our company, with an area of 20,000 square meters. Our products are mainly exported to more than 20 countries in the world, such as Africa, South America, Asia, and Australia. 

1. Manufacturer Overview

Location Shandong, China
Year Established 1983
Annual Output Value Above US$100 Million
Main Markets South Asia, South Asia, Central America, Western Europe, Eastern Asia, Mid East, Oceania, Africa
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao Port
Export Percentage
No.of Employees in Trade Department 3-5 People
Language Spoken: English;Chinese;Japanese;Korean
b)Factory Information  
Factory Size: Above 20,000 square meters
No. of Production Lines 8
Contract Manufacturing Grinding steel balls;Grinding steel cylpebs;Grinding media;Grinding meida ball
Product Price Range Average

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