Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

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Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
150,000M.T. m.t./month

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Product Description:

Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

1. Specifications for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

Size:from 20mm to 150mm(0.75''-6'')

Surface hardness to55-67HRC, volume hardness of 50-63HRC

Endurance test times>10000

Impact toughness test>12AK.J/CM2

Material: HN-65MN,HN-75MNCr,HN-40MNCr or as client's special needs.

Chromium percentage: from 0.25 to 1.1%.

Heat treatment: cycles.

Production Technical: traditional hammer forging; Upsetting forged; Rolling forged

Application :Mining ,Cement plant, ,Power station,and other grinding industries

Certification:SGS/TUV/BV/COTECNA/ISO9001:2008

2. Chemical Composition for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

Material

C

Mn

Si

Cr

S

P

Cu

Mo

45#

0.42-0.50

0.50-0.80

0.17-0.37

0.25

-

-

0.25

0.30

50Mn

0.48-0.56

0.70-1.00

0.17-0.37

0.25

-

-

0.25

0.30

60Mn

0.57-0.65

0.70-1.00

0.17-0.37

0.25

-

-

0.25

0.30

65Mn

0.62-0.70

0.90-1.00

0.17-0.37

0.25

-

-

 0.25

0.30

B-1

0.52-0.65

0.60-1.20

0.17-0.37

0.25max

0.035max

0.035max

-

-

B-2

0.50-0.80

0.60-0.80

0.17-0.37

0.90-1.10

0.035max

0.035max

-

-

B-3

0.72-0.92

0.70-1.00

0.17-0.37

0.50-0.90

0.035max

0.035max

-

-

3. Production Process for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

a). Raw Material

b). Cutting

c) Heating

d) Forging

e). Quenching

f). Tempering

g). Testing

h). Qualified products

i). Packing

g). Transportation

4. So Testing Methods for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

4. Packing Methods for Forged Steel Grinding Ball With High Hardness & Good Wear-Resistance & No Breaking

a) Container Bags: Net Weight: 1000kgs per bag, Gross Weight: 1002kgs

Container Bas for Forged Steel Grinding Ball

b) Drums: Dia20-Dia80mm, Net Weight: 900KGS/Drum, Gross Weight: 915KGS

                 Dia90-Dia150mm, Net Weight: 850KGS/Drum, Gross Weight: 865KGS

Drums for Forged Steel Grinding Ball

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Q:Casting parts need to be subjected to the kind of heat treatment after the weldment is finished
This is difficult to say, the key is to see the specific parts and components, the final mechanical performance requirements.For example, gray cast iron, usually graphite annealing, to heat treatment annealing, surface quenching and so on, ductile iron can be a variety of annealing, normalizing, quenching and isothermal quenching, surface treatment, chemical treatment and so on, in a word, heat treatment of steel can usually, nodular cast iron can do. Malleable cast iron and vermicular cast iron are often subjected to graphitization annealing and stress relieving annealing, while wear-resistant cast irons often undergo quenching + low temperature tempering, and so on.Welding is the case, such as bearing steel welding must be quenched + low temperature tempering, machine spindle welding (repair welding) must be quenched and tempered treatment, and so on. Of course, if it is a general weld, there is no need for heat treatment or, at most, stress relieving annealing.
Q:Casting pieces of plastic processing requirements can not fall off the skin,
Usually after rusting,Did you peel it?If it isNeed to do film processingIf notPlease look for the coating factoryBetter paint (such as epoxy ester, etc.)
Q:Younger brother is to do casting valve, precision casting parts, the valve internal sand serious, but the appearance is very standard, this is why, for God answers, thank you!
If is casting, internal shell mold may be not completely dry, strength is not enough, resulting in shell mold collapse into molten steel.It is also possible that the refractory is not refractory enough.
Q:Casting parts, anodizing 20
The common material that can be anodized is aluminum alloy. It is recommended to use casting aluminum alloys, such as ZL102 and ZL105, which are commonly used as cast aluminium alloys. The processing of aluminum casting is easy. After processing, the surface of the whole part can be anodized. The color can be chosen.
Q:What are the effects of stiffeners on castings, or on welded parts (for 2 tons or less), casting or weldments on stiffeners?
3, weight: if reinforcement in products, casting weight is generally greater than the welding parts (the internal organizational structure and mode of production determines the mechanical properties of materials, so it determines the weight of the product), considering the cost of transportation, certain priority structure.
Q:How much is the casting allowance in the design of the casting machine and the drawing?
Casting parts do not need to provide drawings of casting blank, the casting factory according to your drawings in the required surface will be sufficient allowance, and the rest of the size according to the mechanical design manual and the casting manual can be found.
Q:What are the casting parts used to test shrinkage holes?
1. anatomy. It is easy to slack off by sawing and machining.
Q:What's the density of casting?
Generally cast iron thick place, density is empty, thin place density a little more.
Q:Does anyone know how to make precise casting parts for aerospace or manufacturers of single and small quantities of automotive parts and components, mainly in Beijing, Tianjin and Tangshan?
List of China's military enterprises list of ten major military groupsChina Nuclear Industry Construction Group CorporationChina Aerospace Science and Technology CorporationChina Aerospace Science and Engineering CorporationChina Aviation Industry CorporationChina Aviation Industry Corporation IiChina State Shipbuilding CorporationcsicChina North Industries Group CorporationChina South Industries Group CorporationChina National Nuclear CorporationKey military enterprisesShipbuilding industry:China State Shipbuilding Corporation (South ship group), (China Shipping Group)China Shipbuilding Industry Corp (North Ship group), (China Shipbuilding Industry)Guangzhou Shipyard International Limited by Share Ltd (GSI)Jiangnan Heavy Industry Limited by Share Ltd (Jiangnan Heavy Industry)Nuclear industry:China National Nuclear Corporation (CNNC)China Nuclear Industry Construction Group Corporation
Q:Casting parts have poor surface finish. What sand is used to make them?
V casting, EPC, precision casting of the surface is good.
CGBM established in 1995, the largest and most specialized casting and forged products supplier in China. Min products are grinding media balls, grinding rods, cylpebs, mill liners and steel flanges, with specifications all reaching international standards and annual production capacity is over 150,000tons.

1. Manufacturer Overview

Location Zhangqiu, China
Year Established 1995
Annual Output Value 150,000M.T.
Main Markets 40%,South America; 30%,South Africa; 15%,Southeast Asia; 5%, Europe Area; 5%, North America; 5%, Other Areas
Company Certifications ISO9001:2008;SGS Test Report

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao;Tianjin
Export Percentage
No.of Employees in Trade Department 25
Language Spoken: English, Chinese
b)Factory Information  
Factory Size: 68,000m2
No. of Production Lines 15
Contract Manufacturing
Product Price Range $700/M.T.-$1200/M.T.