Forged Grinding Media Balls Highly Durable Long Lasting

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Loading Port:
Shanghai Port
Payment Terms:
TT or LC
Min Order Qty:
25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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Product Description:

(1).Raw material: Round steel ,the raw material of forged balls ,are totally ordered from our national large -scale steel mills. We can also provide special processing as per special requirements of different grinding balls

Materials.

 

(2).Scientific Proportioning :Rational chemical composition is gradually optimized and formed by our technical staff after continuous tests. It is unique .The best configuration of various alloying elements can combine the ball′s hardness and toughness’ at their best.

 

(3).Electric furnace smelting: All cast steel balls are produced by intermediate frequency electric furnace .The purity and stability of materials are effectively ensured after uniform temperatures conditioning and twice hot metal purificati0n.

 

(4).Assay before furnace :Temperature control is an important and complex process during cast steel ball production. Different tapping temperature and heat temperature are sensitively reflected in the quality of the products. It is requested to master the proper pouring temperature ,mold temperature ,so that can make sure the products achieve a good state of body tissue during the transition from Liquid to solid states.

 

(5).Mould forming: Pouring when the molten iron temperature difference between molten iron and the molds. In this way ,the ball can achieve internal organization of grain refinement and be more dense .Meanwhile ,the carbide is radically arranged ,and such Carbide is embedded in the matrix again during grinidng process, forming harde layer continuously .So that the hardness and thoughness is maintained to a reasonable.

 

(6).Heat treatment: We have two sets of heat treatment production line .One is oil quenching, the other is air quenching ,so that the grinding balls can be burring through quenching. And the grinding media has the characters of high hardness ,good thoughness,low wear rate ,low break rate, wear -resistant etc. through tempering .

 

1.Chemical composition of Long Working Life and Good Material Forging Grinding Media Balls

C

Mn

Si

Cr

Mo

S

P

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Max

Max

0.72

0.82

0.70

1.10

0.17

0.37

0.28

0.60

0.00

0.04

0.04

0.035

 2 Hardness of Long Working Life and Good Material Forging Grinding Media Balls

DIA25MM-DIA90MM

DIA110MM-DIA150MM

Superficial

60HRC-65HRC

55HRC-63HRC

Volumetric

60HRC-65HRC

55HRC-63HRC

 

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Q:Cast iron, casting parts 5
The molten iron (molten iron, scrap steel, scrap casting, iron alloy) is melted into cast iron by means of an electric furnace or cupola, and is poured into a casting.
Q:What method of casting does not rust? I think the sample is like oil
The surface of a general casting is easy to rust. In order to prolong the rusting period, antirust paint or antirust oil is usually sprayed. What you said should be anti rust oil.
Q:What do you mean by "proofing" in the casting? Do you charge for the proofing?
Proofing refers to making the first sample to confirm to the customer
Q:Explain the heat treatment effect of casting parts, forging parts and welding parts
Good welding of low carbon steel (alloy), probably because the weld workpiece rigidity, fast cooling, the weld internal crystallization of brittle microstructure (martensite), so after welding or welding process welding using self heat, reasonable arrangement of weld, welding seam and heat affected zone heat treatment. The welding heat treatment is often used to preheat before welding, after welding withasbestos cloth covering slow cooling annealing, reach the purpose, its main function is to reduce the internal stress, improve the weld microstructure of martensite formation, reduce brittle tendency, preventing welding cracks.
Q:How about casting parts for a year?
2, heat aging (artificial aging), also known as stress annealing, is to heat the casting to 550-650 degrees, insulation 2 - 4h, with the furnace cooling to 150 - 200T, and then baked.
Q:What kind of flaw detector is better for casting parts?
Casting using the detector test, you must first determine the detection process, such as the detection of surface and near surface crack defects, such as casting, recommended by CYD-3000, or CYD-5000 mobile magnetic testing machine for testing.
Q:What are the factors affecting the machining process of the casting material and structure?
Medium carbon steel begins, and the casting can not be punched and tapped directlyStainless steel, ordinary grade (Fe based alloy element content, less) can not do heat treatment. But processing small holes or tapping to heat treatment (solution. In practice, the annealing treatment can also be). There are a lot of stainless steel matrix is not to say, for example, nickel, cobalt and tungsten. And so on.
Q:How to get rid of casting sand inside casting parts?
Are you saying that in the sand casting cavity? We use the manual blast, he is like a pipe will be automatic shot out of the grit, into the casting cavity, to remove the internal cavity in the purpose of casting sand!
Q:What foundry factories are used in the casting parts of China's major automobile manufacturers?
This is too muchYou do not have a specific list of statistics, but there are many foundries in china!Moreover, car prices are unlikely to be ordered in the local factories!
Q:Selection of hydraulic press is the casting parts and steel plate welding, how to choose?
Casting parts in one shape, the overall processing in this regard than steel plate welding better. The same price is much more expensive than steel. Large hydraulic presses seldom have casting parts.
Grinding Prince was established in February, 2004 with an area of 24,400 square meters. Our company is an outstanding private enterprise specializing in the production of wear-resistant, corrosion-resistant, and heat-resistant alloy iron and steel castings. Currently, our production capacity of various types of wear-resistant casting balls and heat-resistant steel castings is 10,000 tons.

1. Manufacturer Overview

Location Anshan City, Liaoning Province,China
Year Established 2002
Annual Output Value US$1 Million - US$2.5 Million
Main Markets Domestic Market; South America; Eastern Asia; South Asia; Mid East
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Shanghai Port;Dalian Port;Tianjin Port;Yingkou Port
Export Percentage
No.of Employees in Trade Department 6 - 10 People
Language Spoken: English; Chinese; Spanish
b)Factory Information  
Factory Size: 24,400 square meters
No. of Production Lines Above 10
Contract Manufacturing grinding ball,grinding media,casting ball,casting grinding ball
Product Price Range Average