Fired Tabular Alumina Slide Gate Plate for Ladle Refractory

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500 m.t.
Supply Capability:
5000 m.t./month

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Product Description:

Slide gate plate--Model: 1QC 2QC, 1BK,2BK, C51. LQ60/80/, LS50/70/90, LQLG20 21 22(VSV374 421 441)FLOCON 4200/6300/ B50/250, LQLV50/150/180 ....


Special Steel (Ca-treatment steel)------Al-Spinel ; Mg Spinel . 


2. Service Result for slide gate plate:


  Service life depends on the Different Raw Material and Production Process of Slide Gate Plate.  Such as Firing Temp, Oil immersion, Drying Temp. and so on. 


3. Type of production design


1) High Temperature Burnt Slide Gate Plate

 High preformance ladle slide gate plate refractories adopts tabular alumina, carbonaceous material and zirconia-containing material as main raw materials, adds in high performance antioxidants, uses phenolic resin as binder, formed under high-pressure and burned under high temperature. Mainly used in large and medium-sized ladles.

2) Low Temperature Burnt Slide Gate Plate

Tabular alumina, zirconia-containing material and spinel as major raw materials, adding in special metal, using phenolic resin as binder, being burned under low temperature to produce the products, Mainly used in small and medium-sized ladle.

3) Unburned Slide Gate Plate

Without the process of burned, tar impregnated and distilled, simple processing. Mainly used in small and medium-sized ladle.


Advantage of  slide plate

Our Slide Gate Plate  refractory  adopts HIgh quality bauxite materiao , also takes tabular alumina, carbonaceous material and zirconia-containing material as main raw materials, adds in high performance antioxidants, uses phenolic resin as binder, formed under high-pressure and burned under high temperature. The slide plates have the advantages of high strength, good erosion resistance, thermal shock resistance and good stability etc., mainly used in large and medium-sized ladle.

C series Slide Gate Plate ---mainly for Indonesia, Vietnam, Myanmar, Thailand, for 5-20 tons ladles.

1QC 2QC Slide Gate Plate  mainly for India, Turkey, Iran, Indonesia, Pakistan, Italy , mainly for 20-30 tons ladles.

B250 , safllow, HB250 Slide Gate Plate , Mainly for Pakistan, Iran markety\.

Flocon sereis Slide Gate Plate  mainly for Turkey, Iran, Italy, Braizl, and soon.

LQCS Serise Slide Gate Plate mainly for Europe countries.  mostly for larges ladles such as more than 120 tons



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Q:Kinds of refractory mortar
Refractory mortar can be divided into ordinary refractory material and special refractory material. Ordinary refractory materials can be divided into acidic, neutral and alkaline refractory materials chemical properties. Special refractory material can be divided into high temperature oxide, refractory compounds and high-temperature composite materials according to their components. Furthermore, according to refractoriness, it can be divided into general refractory products (1580 ~ 1770 ℃), high grade refractory products (1770 ~ 2000 ℃) and super refractory products (2000 ℃ above). It can be divided into bulks (standard bricks, special-shaped bricks, etc.), special shapes (crucible, sagger, pipe, etc.), fibrous (aluminum silicate, zirconia filter and boron carbide , etc.) and indefinite shape (refractory clay, pouring materials and ramming mass, etc.). According to the sintering process, it is divided into sintered products, fused cast products and melting jetting products.
Q:What is required to do refractory material?
Can you be more specific about what aspect?
Q:How to calculate the thickness of choosing refractory? Such as steel ladle should choose what kind of refractory and using what thicknes?
The relative production is lower and material cost is higher, the lining of the refractory is thicker: 1, determine the weight of the refractory material according to the main structure of the bearing capacity, to prevent damage to equipment, fire-proof material damage after the surplus size and thickness of the thermal conductivity of refractory materials, the smaller the effective volume, production output, the cost of materials) to consider the selection of refractory material thickness. 3 from the point of usage (usage cycle, relative usage cycle is longer, because under the condition of invariable in the device's overall dimensions of the refractory lining thickness to determine several basic principles, according to the volume of the weight computation of refractories and refractory thickness, these items must be fully consider the pros and cons before decided. 2 according to maximum temperature that shell can withstand.
Q:which kind of fire bulkhead is better?
Fire bulkhead also known as non-combustible fire retardance board, and it's made by various incombustible material after the scientific pressing, and has good flame resisting properties, it's non-combustible time can reach over 3 hours, high mechanical strength,it has characteristics of non-explosive, water and oil resistance, good chemical corrosion resistance and non-toxic. As for the combustion test of YD-Ba-type inorganic fire bulkhead, it's best to be deformation under the flame temperature of 1000 ℃, the indicators comply requirements of GA161-1997, combustion performance reaches A level standards of GB8624(non-flammable). J fire bulkhead is mainly applicable to the fireproofing protection and fireproofing isolation of cables with all kinds of voltage classes laid on scaffold or bridge. It's widely used in cable project fireproofing and fire retardant in the places with crowded cables, such as various power plants, chemical companys, iron and steel smelting enterprises, mines,etc. It's also the best fireproofing and fire retardant materials of fireproofing and fire retardant projects in indoor decoration of public places, such as large shopping malls, hotels, guesthouses, sports hall, closed clothing market, light industrial markets, theaters and so on. Construction method: Fire bulkhead products can be cut by saw, according to the shape required to be made in the construction site, using steel brackets or expaned anchor bolt to fix it while assembling, steel brackets should be coated with fire-resistant coating for steel structure. You can also use various cable and fireproofing trays made of fire bulkhead, and used in the board gaps.
Q:How to choose the material of refractory?
Long using temperature of aluminum oxide fiber is 1400 ℃, containing chromium aluminum silicate fiber, quartz, high purity aluminum silicate fiber, long-term use of temperature is 1000-1200 ℃ has aluminum silicate refractory fiber according to different raw materials, advanced refractory fiber (such as alumina. Commonly used vitreous aluminum silicate refractory fibre is amorphous, zirconium oxide refractory fibre) using temperature is 1700 ℃ view as >and the best temperature is 1300 ℃. Crystalline refractory fiber are polycrystalline mullite fiber, including ordinary aluminum silicate fiber, alumina and graphite refractory fiber, etc. The use of common refractory fiber temperature is 1150 ℃;>
Q:For refractory, why is it necessary to store the first mixing materials for some time under proper moisture and temperature?
It is mainly to remove gas form chemical reactions in the pug, give full play to plasticity and binding properties of combined, and store unburned brick whose cememting agent is phosphoric acid or aluminium phosphate for some time under proper moisture and temperature. For example, to avoid the formed bricks in the initial stage of drying and firing form cracking due to hydration of calcium oxide. Mixing materials is to store the first mixing materials for some time under proper moisture and temperature in order to improve the evenness and moldability of pud, such as making the distribution of combined clay and water more even. The length of storing chiefly depends on the process requirements and the characteristics of blanks. For the producing pug of high temperature kiln furnitures, the storing time is longer. The function of storing mxing materials varies with different natures of blanks. For honeycomb ceramics, it is to fully digest calcium oxide in blanks. For storing magnesia brick blanks containing much calcium oxide, it should be stored for some time in proper humidity and temperature.
Q:What is the material composition of the new fire-resistant coating?
New fire-resistant coating generally consists of base material, dispersion media, flame retardants, fillers, additives (plasticizers, stabilizers, waterproofing agents, moisture, etc.). (1) Base material is the basis of the composition of the coating, and it is the main film-forming substance, playing a decisive role in coating performance . For fire-resistant coating, its base material must be capable of matching with the flame retardant to constitute an organic fireproofing system. The base material commonly employed at home and abroad includes inorganic and organic film-forming material. Inorganic film-forming materials include silicate. Si03, K2 Si03Na2 Si03), silica and phosphate [Al. (HPO.). ] ect. There are a wide range of organic film-forming substance, usually flame retardent organic synthetic resins, such as phenolic resins, halogenated alkyd resins, polyester, halogenated olefin resins (such as vinyl chloride resin), amino resin (melamine resin, urea resin, etc. ), tar-based resins, furan resins, heterocyclic resins (e.g., polyamide-imide, polyimide, etc.), organic elements resins (e.g. silicone resin), rubber (halogenated rubber such as chlorinated natural rubber) and so on. There are numerous latex taking water as solvent. www.hc3600.
Q:Who knows that among refractory materials, insulation boards from which refractory material industry is superior in quality?
Using high temperature insulation material during casting process .In the molding, assembly the insulation board on the ingot head or install heat insulation cap . There are three ways to install the molded steel insulation board and install insulation board on at the head of the ingot, namely, clamping, nail fixation and mosaic technique.Compared with clay-based liner, the use of insulating board will improve high steel billet rate up to about 5% to 10%.
Q:what's the standard of fireproofing material?
first, the classification of fire resistant levels of buildings, 1, the classification basis of fire resistant levels of buildings, the classification of fire resistant levels of buildings is one of the basic building fire protection technology measures, our national architectural design specification divides fire resistant levels of buildings into first, second, third and fourth class, first class ios the highest and has the most strong fire-resistant capacity, fourth class is the lowest and has the weakest fire-resistant capacity. Fire resistant level of buildings depends on the combustion performance and fire endurance of the components of the buildings. construction components refer to the wall, base, beam, column, floor, stair, suspended ceiling and other basic components of buildings. Combustion performance and fire endurance of building components are shown in table 4-11), the combustion performance of building components are divided into non-combustible component,hard-comnustible component,combustible component,according to their response to the fire. as for building components, non-combustible component includes wall column and base,etc; hard-comnustible component includes hanging bracket, suspended ceiling and internal pipe;combustible component includes doors and windows, suspended ceiling, decoration materials,etc.
Q:How long does it take for refractory cement to solidify?
1. First you should be aware of the concepts of condensation and condesation time. Refractory cement belongs unshaped refractories, which when added water or liquid binding agent to mix, the agitation material will gradually lose thixotropy or plasticity and become in a state of solidification, thus is solidified. The time needed to finish the process is called solidification time. The whole process is divided into initial and final set. When beginning to lose plasticity called the initial setting, when called plasticity completely lost the final setting. 2. For refractory cement, the solidification time depends on the matching of the material and the parts and using methods. Under normal circumstances, in order to meet the requirements of time of construction, the initial set time should be no shorter than 40min, and the final set time should be no longer than 8H 3. There are also some exceptions. When refractory cement is used for spraying and injection operation together with other refractory castable, the set time is required as short as possible, sometimes flash set is required to prevent the occurrence of peeling or collapse of the spraying layer.

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