Fireclay Brick for Hot-blast Stove

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100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Fireclay Brick for Hot-blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

We also supply (Click on following picture if interested):

 Fireclay Brick for Hot-blast Stove

 

 


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Q:What are the differences and uses of non clay bricks, non clay bricks and ordinary red bricks?
Just bricks without claySuch as foam hollow bricks, straw bricks, and some other cement bonded solid, hollow bricks and so on
Q:what should press on the heat preserving cotton above the suspended ceiling refractory brick ?
you can also put Z shaped steel on the purline, put heat preserving cotton on the roof boarding, it is easy to oprate.
Q:Can common cement mortar be used to build the lining of chimney refractory brick?
No. You have used fire bricks, which shows there is a certain temperature inside, you'd better use refractory cement
Q:What are the weak points of clay bricks?
In the temperature range of 0~1000 DEG C, the clay brick volume increases with temperature uniform expansion, linear expansion curve approximates a straight line, the line expansion rate is 0.6%~0.7%, about half of the brick. When the temperature reaches 1200 degrees Celsius and then continues to heat up, the volume will begin to shrink from the maximum expansion. The residual shrinkage of clay brick results in the cracking of masonry joints, which is a major drawback of clay bricks. When the temperature is above 1200 degrees, the low melting point of the clay brick gradually melts because the particles are very close to each other due to surface tension, resulting in volume shrinkage.
Q:Are there any good improvement measures for the always collapse of the previous vaulted tunnel kiln built by refractory bricks?
refractory castable integrally casting
Q:What are the type, location and the physical and chemical effects of the refractory brick used in the cement rotary kiln?
But most people use high alumina brick or clay brick, G6 refractory brick. The specific masonry location, such as G4 refractory brick, standard brick, T38, OD, T39, according to the length of your rotary kiln, many kinds of refractory bricks are used in cement rotary kiln, the specific size of the inner diameter should be calculated in detail
Q:What is the difference between the refractory bricks, hand-made bricks and the machine pressure bricks?
Hand-made brick mainly produces brick that is not easy to produce molding Machine pressure brick adopts 100 tons of press machine to mold the density of hand-made brick is not enough, it's light; machine pressure bricks can only produce bricks that produce molding at a time, hand-made bricks mainly adopts hydraulic vibration molding machine
Q:How to choose the proper refractory bricks when buying the refractory bricks?
Crack condition. 4. 6. Inspection of dimensions. Conditions of pits and swells and lack of edges or angles. The inspection of refractory bricks' appearance quality and the condition of the affecting with damp.
Q:What is the sintering of non clay bricks?
Many kinds of brick, according to the raw materials used for clay brick, shale, coal gangue brick, fly ash brick, lime sand bricks and slag brick; according to the production process can be divided into sintered brick and non sintered brick, which can be divided into non sintered brick brick, autoclaved bricks and autoclaved brick etc.; according to whether the holes can be divided into ordinary bricks, porous brick, hollow brick.
Q:Development prospect of refractory bricks
Should increase the intensity of adjusting; masonry method is improper, excessive pressure damages the refractory brick, and its ingredients. In use, to reduce the consumption of refractories clinker. Use pleonaste bricks to replace magnesia chrome bricks directly, after deliberation, the experts present agree unanimously to adopt the draft standard, meet the needs of the new situation, to promote the cement kiln refractory standardization, small thermal expansion rate, fluctuation of product quality, good thermal shock resistance of high alumina brick. Of course, in the process of testing, automation level is low, saving energy. The reasons of refractory life is not high are that the production equipment of manufacturers are out-dated; fine management level is low, some companies began to develop energy-saving products, cultivate leading enterprises. Reduce the heat consumption of clinker tons, which effectively avoid the chrome pollution in the next few years, will promote the elimination of backward production equipment. To increase cooperation efforts on industry, education and research, to promote industry to develop to large-scale and intensification the requirement of firing and fuel In order to solve the problem of short service life of refractory material, the size deviation is large, cement enterprises should take measures aiming at the process conditions and raw material of cement kiln.

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