Fireclay Brick for Hot-blast Stove

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China main port
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100 kg
Supply Capability:
2000000 kg/month

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Product Description:

High alumina fireclay Brick  


High alumina fireclay Brick for Heating Furnace is a kind of insulation material adopting organic matter as ignition loss substance in order to increase the porosity of refractory, which has such advantages as high porosity, small volume density, good insulation effect, high mechanical intensity, small thermal conductivity and long service life. For various industrial kilns & furnaces, it is a kind of essential refractory for energy saving and temperature preservation.

This series of High Alumina fireclay Brick for Heating Furnace are made of selected high alumina bauxite, kaolin caly, hollow microsphere as the mian material.By shaping at high pressure and sintering at high temperature. 

Fireclay brick is  shaped refractory product.It is made from flint clay clinker and binder , Through high heat sintering. The Al2O3 content range from 28% to 48%.The refractoriness range from 1580°C to 1750°C(SK-30.SK-32.SK-34.SK-35).

 

Product Applications:

High alumina fireclay Brick are ideal for use in the below applications 

Furnaces of metallurgy industry, heat treatment furnace

Furnaces of chemical industry and construction industry.

Furnace of incineration of garbage, recirculating fluidized bed furnace

Standard sizing: 230 x 114 x 65 mm others up to the client

 

Product Advantages:

CNBM has success in its Fireclay brick due to their cost-effectiveness and excellent insulating properties. CNBM also has experience in ceramic fiber blankets application and would like to assist you in product selection, system design, and installation techniques.

 

Main Product Features:

High refractoriness,High-temperature endurable .

Good corrosion resistance.

Good spalling resistance and wear resistance.

Good thermal shock resistance.

High mechanical strength.

High-temperature creep rate is low.

Good volume stability at high temperature.  

Product Specifications:

ITEM

UNF42

UNF46

ZGN42

RN40

TDL45-12

Refractoriness, ℃ 

1730

1750

1750

1730

1760

Bulk Density, g/cm3

2.15

2.25

2.3

2.15

2.37

Apparent Porosity, %

22

20

15

24

12

C.C.S, Mpa

30

35

58

28

68

Refractories Under Load (0.2Mpa)

1400

1420

1450

1430

1500

Reheating Linear Change, %

1400℃x2h              0.1-0.4

1430℃x2h              0-0.1

1450℃x2h              0-0.2

1350℃x2h       0-0.3

1450℃x2h              -0.1+0.05

Al2O3 Content , %

42

46

42

40

45

 

Size :

Common sizes

 

Straight type

Arch type

Wedge type

L×W×H (mm)

230×114×65

230×114×75

230×114×32

220×110×60

220×110×50

220×110×40

220×110×30

L×W×H/h (mm)

230×114×65/55

230×114×65/45

230×114×65/59

220×110×65/50

220×110×75/65

220×110×60/40

L×W×H/h (mm)

230×114×65/55

230×114×65/45

220×110×75/65

220×110×60/40

Other sizes according to customer requirements

 

 

FAQ:

Q1: How about your factory’s annual production capacity?

A1:CMAX annual production is about 310,000Tons.

Q2: How many production lines of your factory?

A2:CMAX has 26 production lines, including eight silicon bricks lines, and each one of mullite brick, high alumina brick, insulating brick and monolithics line.

Q3:How large the scale of your factory?

A3: CMAX covers almost 200,000 Square meters, including plant area of 180,000 square meters.

Q4: What’s your factory’s product scope?

A4:CMAX main products are: refractory for hot blast stove, refractory for coke oven, refractory for glass kiln, refractory for carbon calcining furnace, refractory for acid pickling line, refractory for cement kiln, refractory for blast furnace, refractory for nonferrous metal furnace, and basic refractory raw materials.

 

Product Picture 

 Fireclay Brick for Hot-blast Stove

Produce Processing 

Crushing

In this stage massive raw materials which have been stored, are ground and classified into proper sizes, making them easier to shape.

Mixing

The prescribed size of ground raw material is weighed and mixed into a designated amount of water and forming agent.

Shaping

The mixture is then poured into a mold to form shapes, and the pressure is high.

Drying 

In this stage water is removed from the shaped bricks. This helps preventing the bricks from deforming or cracking which may result due to the rapid evaporation

Firing 

This is the most crucial process in refractory manufacturing. The modeled bricks are fired at high temperature to complete their thermochemical reaction so that they do not deform.

Inspection 

The bricks' physical and chemical properties are inspected very carefully by rigid quality management procedures.

Packing shipment

We guarantee efficient delivery every time.

Packing

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 Fireclay Brick for Hot-blast Stove

 

 


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Q:The advantages of using alkalinty refractory brick?
Magnesia chrome and other spinel refractories alkalinity refractories; (2) the alkalescent chrome magnesite refractories, alkaline solvent resistance is strong, usually refers to the magnesia refractory material, dolomite brick and calcareous refractory materials, dolomite refractory materials and lime refractory materials, acid flux or acid refractory chemical reaction. Mainly used in alkaline steel furnace and non-ferrous smelting furnace. Alkaline refractory material at high temperature for alkaline slag. Mainly as the following categories, but the acid slag, forsterite refractories and magnalium: (1)strongly alkaline magnesia brick, magnesia carbon brick and cement kiln
Q:What is the difference between the refractory brick and the thermal insulation brick
Refractory bricks are used in the stove, in order to prevent from burnouting the stove under high temperature. Thermal insulation brick is used for preserving heat, is to heat preservation
Q:What is the perservation method for refractory bricks used for cement kiln?
The hydration resistance ability is better than the alkaline materials, 1 years will be no problem if the environment is good, alkali-resistant bricks used in cement kiln brick refractory brick (magnesia-chrome brick, the preservative time will be longer, the remaining products should also be moistureproof. No matter what refractory materials, phosphate brick. If the package is complete, it must be stored in a dry and rain-proof environment, silmo brick. Anti-stripping alumina brick, if is not immediately used, it's necessary to take measures of moisture proof, such as spinel brick must be moisture-proof
Q:Why are the refractory bricks near to rotary kiln tyre easy to be short lives?
Q:Expansion ratio of light corundum fireproofing brick
And then the appropriate drying, the using temperature 1500~1700 degrees of light corundum brick, the porosity is 70% to 80% Now, use foaming method to produce light corundum brick, 3g/, shaped idiosome with mould dry for 4 days in 60 degree to 70 degree oast, it will demoulding, foaming method and evaporating method produce light corundum brick, the thermal conductivity is 0. the containing of AL203 has difference, the corundum brick that use corundum hollow sphere to produce contain the highest AL203 Finished light corundum brick don't have accurate shape and size after firing.8 1, so products need mechanical or manual cutting after the kiln, finally, firing in 1300 degree and 1550 degree, basically still meters with water forming, just add to burn: 50~60h, because its production methods and the introduction of additives are different, the total sintering time.17W/, light corundum fireproofing brick can be made into density is 0, withstand voltage strength is 4MPa, the containing of A1203 is no more than 99%.
Q:What is the heating temperature in the test method of thermal shock resistance of refractory bricks
1, quenching (air cooling or water cooling), after the completion of the specified number of times. 2, maintain 20min, introduce the following types briefly. 3, repeated testing and record the times of the material produces macro cracks. The thermal shock resistance is shown by the times of thermal cycle of damaging half of the heated end face, quenching(air cooling or water cooling ) there are many expressions and testing methods of the thermal shock resistance, and then dry. Put the heating end surface of standard size brick((200~230mm) X (100~150 m K (50~100mm) claw)into the preheated to 1100 DEG C 50mm in furnace, quenching (air or water), then quenching in room temperature water for 3min, measured the maximum temperature of sample surface produces cracks. After the temperature of the material rises to a predetermined temperature, the ratio of residual anti-bending strength and anti-bending strength at room temperature before heat shock, after the material rises to various temperatures, measure its strength retention rate.
Q:How to prevent high alumina refractory brick from producing crack when reproduce high alumina refractory brick?
1-1, on the 1 in order to prevent the emergence of crack in the production of high alumina refractory brick. 2 is appropriate, the water absorption rate of the tube mill should be controlled below 6%, the excess air coefficient controlled between level 1 and 2. The water absorption rate of clinker of bauxite with high alumina controlled under 4%-5%, making the high aluminum refractory brick burning in a smoothly and steadily weak oxidation atmosphere, and should be adjusted by thermotechnic
Q:Why is the house made of refractory bricks not warm in winter
Heating equipment can be used
Q:Do refractory bricks resist corrosion and sulfur?
The refractory brick just plays the role of resisting high temperature and insulating heat.
Q:Refractory brick, high alumina brick, magnesia chrome brick, magnesia brick, clay brick, which type of brick has the highest refractory temperature?
It depends. if high alumina brick is used in kiln, its temperature is above 1700 degree, clay brick is between 1500 degree to 1750 degree, magnesia bricks and magnesia-chrome bricks are about 1500 degree to 1650 degree.

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