• DUCTILE IRON PIPESC Class DN400 System 1
  • DUCTILE IRON PIPESC Class DN400 System 2
DUCTILE IRON PIPESC Class DN400

DUCTILE IRON PIPESC Class DN400

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


Q:Are ductile iron pipes suitable for irrigation systems?
Yes, ductile iron pipes are suitable for irrigation systems. They are known for their strength, durability, and corrosion resistance, making them a reliable choice for transporting water in agricultural settings. Additionally, ductile iron pipes can withstand high pressure and are resistant to external loadings, making them ideal for irrigation systems that require efficient water distribution.
Q:Are ductile iron pipes suitable for tunneling projects?
Yes, ductile iron pipes are suitable for tunneling projects. Ductile iron pipes are known for their strength, durability, and flexibility, making them an ideal choice for underground tunnels. They can withstand high pressure and heavy loads, making them suitable for various tunneling applications such as water and sewer systems. Ductile iron pipes also have excellent corrosion resistance, which is essential in underground environments where they may be exposed to moisture, chemicals, and other corrosive elements. Additionally, ductile iron pipes are relatively easy to install and maintain, making them a cost-effective option for tunneling projects. Overall, ductile iron pipes offer the necessary qualities required for tunneling projects, making them a suitable choice for such applications.
Q:Are ductile iron pipes suitable for pressure sewer systems?
Ductile iron pipes, known for their high strength and durability, are a suitable option for pressure sewer systems. They have been widely used in various applications, including pressure sewer systems, due to their ability to withstand high pressure and provide a long-lasting solution for transporting sewage under pressure. One key advantage of ductile iron pipes is their excellent corrosion resistance, which is crucial in sewer systems where they are exposed to various chemicals and contaminants. These pipes are resistant to both internal and external corrosion, ensuring their durability and functionality over time. Moreover, ductile iron pipes have a smooth internal surface, minimizing friction and improving the flow capacity of the sewer system. This feature allows the pipes to handle the required flow rates and prevent blockages or backups. Additionally, ductile iron pipes are known for their ease of installation. They can be easily cut and joined using various methods, making them a convenient choice for pressure sewer systems. Overall, ductile iron pipes offer a reliable choice for pressure sewer systems, thanks to their high strength, corrosion resistance, smooth internal surface, and ease of installation.
Q:The plug connection DN800 ductile iron pipe has been installed. "Shall I think so?"
In many areas of our country, ductile iron pipe in the middle and small diameter to tube connected with the tube, the bearing type or flange interface method; ductile iron, angle limit must be allowed better seismic performance and sealing performance.
Q:Does centrifugal cast iron pipe work well with lining cement? Will it scale and breed bacteria?
Poor hydraulic performance and high energy consumption. The roughness coefficient of the prestressed reinforced concrete pipe is between 0.013 - 0.014, so that the pipeline resistance of the pipeline with the same pipe diameter is higher than that of the same water content. Because of its high roughness, after a period of use, the pipeline will be blocked by bacteria, shellfish breeding and reproduction. As the service life increases, the inner diameter of the pipe will gradually shrink and the resistance will increase.
Q:Are ductile iron pipes resistant to biological growth?
Yes, ductile iron pipes are generally resistant to biological growth. Ductile iron is a strong and durable material that is commonly used in water and sewage systems. Its smooth surface inhibits the growth of bacteria, fungi, and other microorganisms that can contribute to biological growth. Additionally, ductile iron pipes are often coated with protective linings or coatings, such as cement mortar or epoxy, which further enhance their resistance to biological growth. However, it is important to note that no material is completely immune to biological growth, and regular maintenance and cleaning of the pipes may still be required to ensure long-term resistance.
Q:Can ductile iron pipes be used in coastal or marine environments?
Yes, ductile iron pipes can be used in coastal or marine environments. Ductile iron is a type of cast iron that has been treated with magnesium to give it enhanced strength, ductility, and resistance to corrosion. This makes it suitable for use in environments with high levels of moisture, such as coastal or marine areas. Coastal and marine environments are known for their high levels of saltwater, which can cause corrosion in metal pipes. However, ductile iron pipes have excellent corrosion resistance due to their protective coating. This coating acts as a barrier between the pipe and the corrosive elements present in saltwater, preventing the formation of rust and extending the lifespan of the pipes. Furthermore, ductile iron pipes can withstand the high pressures and stresses associated with coastal and marine applications. They have a high tensile strength, allowing them to handle the weight of soil, rocks, and other materials that may be present in these environments. Additionally, ductile iron pipes are resistant to damage from external forces, such as waves or debris, making them a reliable choice for coastal or marine projects. In summary, ductile iron pipes are a suitable choice for coastal or marine environments due to their corrosion resistance, high tensile strength, and durability. They can reliably transport water or other fluids in these challenging environments while maintaining their structural integrity over an extended period of time.
Q:Do ductile iron pipes require external coatings or wraps?
Ductile iron pipes typically require external coatings or wraps to protect against corrosion. Despite being strong and durable, ductile iron is still prone to corrosion when exposed to specific environmental conditions. Applying external coatings or wraps adds an extra layer of protection, extending the lifespan and maintaining the structural integrity of the pipes. These coatings can vary and may consist of materials like epoxy, polyethylene, or zinc, acting as a barrier between the pipe surface and corrosive elements in the environment. Additionally, wraps made of materials such as polyethylene or polypropylene can provide mechanical protection against impact or abrasion. Therefore, it is generally advisable to apply external coatings or wraps to ductile iron pipes to enhance corrosion resistance and ensure long-term performance.
Q:How are ductile iron pipes protected during transportation and storage?
Various methods are employed to protect ductile iron pipes during transportation and storage, ensuring their integrity and preventing potential damage. The first step involves applying a protective layer, such as epoxy or zinc, to act as a barrier against corrosion. This coating effectively safeguards the pipes from moisture and other corrosive elements during transit and storage. To further safeguard the pipes, they are often bundled together and secured with straps or bands, preventing any movement or shifting that could cause mechanical damage. This bundling not only ensures the pipes remain intact but also facilitates easier handling and transportation in an organized manner. During transportation, the pipes are typically loaded onto pallets or placed in crates, providing additional protection and stability. This minimizes the risk of accidental impact or rough handling that may result in cracks or fractures. Proper labeling and marking of the pipes is crucial to ensure appropriate handling. This includes displaying handling instructions, weight limits, and pipe specifications, preventing mishandling and damage during transportation. Equally important are the storage conditions for maintaining the integrity of ductile iron pipes. They should be stored in a clean, dry, and well-ventilated area, protecting them from moisture and humidity. Direct sunlight and extreme temperatures should be avoided to prevent any potential degradation of the protective coating. In conclusion, protecting ductile iron pipes during transportation and storage involves the application of protective coatings, bundling and securing, suitable packaging materials, proper handling and labeling, and storage in appropriate conditions. These measures guarantee the pipes' quality and structural integrity, ensuring they arrive at their destination in optimal condition.
Q:What is the relationship between the installation direction of the ductile iron pipe and the direction of flow?
The ductile iron pipe is installed in the direction of the current.

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