DUCTILE IRON PIPES K8 DN900

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:How much is a ductile iron pipe dn400?
Ductile iron pipe nominal diameter is 80 ~ 2200 mm, compared with grey cast iron, high strength, good toughness, thin wall metal, less dosage, and can withstand high pressure, effective length of 5 meters, 6 meters and 8 meters; according to the different thickness of P, G two. It is the development direction of cast iron pipe.
Q:Ductile iron pipe is how many years warranty
Ductile iron pipe is a kind of cast iron pipe. In quality, the spheroidization of cast iron pipes is controlled to be 1-3 (spheroidization rate 80%), so the mechanical properties of the material have been better improved, with the nature of iron and the properties of steel. Ductile cast iron pipe after annealing, the microstructure is ferrite and pearlite, good mechanical properties, excellent corrosion resistance, good ductility, good sealing effect, simple installation, mainly for municipal, industrial and mining enterprises, water supply, gas, oil etc..
Q:What are the lubricants for the installation of ductile iron pipes for tap water?
The lubricant can also be used for cooling, cleaning and preventing pollution. In order to improve lubricity, suitable additives may be added to certain lubricants.
Q:Will nodular cast iron pipes rust?
Although the wall has a long flow of water, but oxygen scarce, compared with the outer wall is not easy to corrosion, but there is cement lining is necessary.
Q:Does the cast iron pipe for spheroidal graphite need corrosion protection when laying underground?
Ductile iron pipe is a kind of cast iron pipe.
Q:Nodular cast iron, heat treatment process and so on
White cast iron is one of the defects. Firstly, control of carbon equivalent, carbon equivalent is not too high. The second inoculation is reasonable, the step of determining whether carbon in cast iron with graphite precipitation. Ensure adding good inoculant humectant and sufficient time. Once again, the problem of cooling. The cooling can not be too fast, easy fast cooling to produce white tissue.
Q:How long is the service life of the cast iron pipe, and the time of use of ductile iron pipes?
When it comes to the service life of nodular cast iron, its maintenance is essential for its long service life. Then, the focus of the maintenance of ductile iron pipe is to pay special attention to, will affect the long-term use of ductile iron pipes, stable operation of socket, row, etc., we should make efforts to these aspects of the mouth without debris. Make sure that the rubber ring of the ductile iron pipe has been smashed with a rubber hammer, and it is not twisted or twisted, and it is uniformly stuck in the slot. Ductile iron pipe in the maintenance process, because of the pneumatic tube axis is buried into the ground, so in the face of a tilt angle of the time, we must be careful, if the resistance is too large, will not force the excavation, in order to prevent the distortion of the rubber ring.
Q:What is the DN400 installation charge for ductile iron pipes?
Labor cost: refers to the total amount of wages according to the provisions of the payment to the construction and installation works in the production of workers and ancillary production units of workers costs.
Q:Ductile iron pipes lined with cement mortar in the water (living water, water in the 6.9-7.3) in the early pH, why pH increased? How to solve this problem?
The basic characteristic of ductile iron pipe of ordinary cement mortar lining the inner wall of the tube will make passivation, have antiseptic effect, but in the initial stage of using cement mortar lining will be the alkali component separation, so that the pH value of water increased to influence water quality
Q:QT400-10 nodular cast iron requires hardness of HRC47~51. Why can't quench hardness be reached?
Quenching temperature: when the silicon content of nodular cast iron is 2.0-3.0%, the quenching temperature is 860-900 DEG C, the silicon content is low, and the upper limit is taken when the lower limit is high.2. holding time: because of the consideration of diffusion graphite cast iron, alloy steel is therefore the holding time, holding time longer than carbon steel.3. oil quenching.

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