DUCTILE IRON PIPES K8 DN250

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:What is the excavation width of ductile iron pipes with diameters greater than 1400?
When the condition does not allow enough slope, it is necessary to do wall protection and other means to ensure safetyRemind me, such a big pipe, dig deep in two ways. One is the depth diameter (range at the junction of 1.6 m in length and 500 for manholes and operation. The lower bolt assembly when) there is a depth diameter plus 500. and then in the trench laying branch the pier, installed after the fine stone tamped backfill.Can also be buried directly with the pipe diameter, and then put into the assembly. This method requires a large space on the ground, otherwise, the volume is too large after assembly, weight is too heavy, may cause damage to the pipeline and personnel injuries
Q:What are the advantages of cast iron pipes?
The ductile iron pipe with flexible joint construction, convenient operation, can improve the efficiency of construction, improve the construction conditions, reduce the construction cost, and most of the rubber ring connection interface, simple operation, can shorten the construction period, reduce the construction cost.
Q:What are the differences between cast iron pipes W and A?
Type W: combination of both advantages of the connection type A interface has the advantages of high strength and convenient installation, because of the use of W type straight pipe and reduces the material cost and can be coupled with the design structure of the B type pipe is more compact than the A type pipe, saving installation space.
Q:What are the advantages and disadvantages of spheroidal graphite cast iron?
Compared with cast iron, ductile iron has an absolute advantage in strength. The tensile strength of ductile iron is 60K, while the tensile strength of cast iron is only 31k. The yield strength of ductile iron is 40K, while the cast iron does not show yield strength, and eventually breaks. The strength to cost ratio of ductile iron is far superior to that of cast iron.
Q:Can the sealing ring of ductile iron pipe be reused?
It is better not to have used things, easy aging, sealed, the best to use new
Q:Can ductile iron be welded? Is weldability comparable to gray iron?
Nodular cast iron welding can be determined, this should be in some high strength cast iron equipment used more, the tensile strength of normally ductile cast iron welding in welding is higher, is worse than the grey cast iron, it is actually very difficult to distinguish with the naked eye is ductile iron or cast iron the iron in the repair equipment, we usually use WE777 special cast iron electrode universal wide welding, but it is only for maintenance use, the effect is really good, reducing the risk of cracking and high strength welding rod matching to ensure the strength of welding.
Q:How much is the working pressure of ductile iron pipe used in water supply pipe and how is MPa determined?
In general, building materials products are production standards, the production process and specifications are required, pipe work pressure is based on the use of coffins and other factors set standards, pipes with different purposes, the pressure level is different.
Q:Nodular cast iron, heat treatment process and so on
White cast iron is one of the defects. Firstly, control of carbon equivalent, carbon equivalent is not too high. The second inoculation is reasonable, the step of determining whether carbon in cast iron with graphite precipitation. Ensure adding good inoculant humectant and sufficient time. Once again, the problem of cooling. The cooling can not be too fast, easy fast cooling to produce white tissue.
Q:The difference between flexible joint cast iron pipe and flexible anti-seismic cast iron pipe
Tracking the world's advanced technology comprehensive introduction pipe, steel pipe, cast iron pipe and other pipe fittings, practical production process, technical performance and quality requirements. Data detailed, authoritative concrete. Instructive and practical.
Q:Method for joining cast iron pipes
The connection between the pipe and the pipe adopts the form of socket type or flange disk interface. According to the function, it can be divided into two kinds: flexible interface and rigid interface. The flexible interface is sealed with rubber ring, which allows a certain degree of corner and displacement, so it has good seismic resistance and tightness. It is easy and quick to install than rigid interface. It has little labor intensity according to the casting method.

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