DUCTILE IRON PIPES K8 DN1200

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:Qianwei County ductile iron pipe which tool to use cutting convenience?
Cutting the ductile iron pipe by grinding is grinding and cutting the ductile iron tube continuously by grinding wheel until it breaks. To cut ductile iron pipes by grinding cutting method, the cutting parts should be crossed at first so as to avoid deviation during cutting. Place the drawn ductile iron tube in the cutting machine and fix the ductile iron tube and clamp it with a built-in clamp. Next, start the cutting machine and gradually press the handle of the cutting machine. The grinding wheel cuts into the ductile iron tube until the ductile iron pipe is cut off. When exerting pressure on the handle, do not force too hard at once, otherwise it will cause the grinding wheel to break. In the operation of the machine, the operator must not stand on the side of the grinding wheel, so as to avoid accidents. When the wheel appears in cutting, vibration, shaking, uneven phenomenon, should immediately stop the operation, check whether there is the wheel gap, if damaged, must be promptly replaced, to ensure safety and normal. Good cutting ductile cast iron pipe section, if there is to prevent the use of burrs, can be removed by grinding or machining file.
Q:How to control mortar proportioning in ductile iron pipe cement coating
The calculation steps are: first to calculate the amount of plastering engineering (area), and then check the "national construction basic quota" quota in the corresponding amount of mortar project, engineering quantity multiplied by the amount of mortar that fixed amount of mortar, the mortar amount multiplied by the corresponding mix ratio of mortar, the consumption of raw materials can be obtained.
Q:What pipe can be used to replace the cast iron pipe in the water supply? Thank you
According to the casting method, it is divided into continuous cast iron pipe and centrifugal cast iron pipe, in which the centrifugal cast iron pipe is divided into sand mould and metal type two kinds. Divided into gray cast iron pipe and nodular cast iron pipe according to different material. According to the interface form, it is divided into flexible interface, flange interface, self anchored interface, rigid interface and so on. Among them, the flexible iron pipes rubber sealing ring; flange interface cast iron pipe flange fixed in the rubber pad, the flange gasket sealing; rigid interface cast iron pipe socket is large, straight pipe is inserted, sealed with cement, this technology has been basically eliminated.
Q:DN300 what's the price of the ductile iron pipe / the weight and the price of one meter?
Graphite is exist in spherical form, usually graphite size is 6-7, casting spheroidization grade control requirements for 1-3 quality (spheroidization rate greater than 80%), so the mechanical properties of the material itself has been improved, has the essence of iron, steel performance.
Q:Ductile iron pipe joint leakage
After cleaning the pipe mouth, the cf-2000 high efficiency composite waterproof agent is used to seal it, and it will not leak.
Q:What are the risks in the process of conveying ductile iron pipes?
Lifting: be careful lifting pipe, don't let the pipe shaking, lifting pipe by wire rope, sling and special sling, wire rope no single, for the protection of pipe coating, rubber or similar materials can be used to wrap up the rope. The use of hook, for the protection of the cement lining layer is not damaged, will hook with rubber or similar material wrapped up, especially in the hoisting of large diameter pipe, will not be fixed in the socket with hook in end strip or pipes.
Q:What does ductile iron pipe "ND200" mean?
The nominal pipe diameter and the inner diameter and the outer diameter were not equal, for example: the nominal diameter of 100MM seamless steel pipe 102*5, 108*5 several, 108 for the outer diameter of pipes, 5 said that the wall thickness of the tube, therefore, the pipe diameter (108-5-5 = 98MM), but it is not completely equal to pipe diameter minus two times the wall thickness difference, it can be said that the nominal diameter is close to the diameter, but not equal to the diameter of a pipe diameter specifications on the design drawings, so we use the nominal diameter, the purpose is to determine according to the nominal diameter pipe, flange and gasket structure and size connecting dimensions, nominal diameter is represented by the symbol DN, if the diameter of said in the design drawings, piping specifications should also make the table, show that the nominal diameter of a pipe wall thickness.
Q:Ways of connecting ductile iron pipes
In accordance with the wall thickness or pressure capacity, ductile iron pipe is divided into K8, K9, K10, K11, K12 four class, where the contract does not indicate, according to K9 supply.
Q:What kind of valves are commonly used in ductile iron pipes?
You ask the ductile cast iron valves used on no special, because this interface in connection with the valve on the pipe flange is basically, as long as the flange of the valve should be can be used in milling pipe.
Q:QT400-10 nodular cast iron requires hardness of HRC47~51. Why can't quench hardness be reached?
Quenching temperature: when the silicon content of nodular cast iron is 2.0-3.0%, the quenching temperature is 860-900 DEG C, the silicon content is low, and the upper limit is taken when the lower limit is high.2. holding time: because of the consideration of diffusion graphite cast iron, alloy steel is therefore the holding time, holding time longer than carbon steel.3. oil quenching.

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