DUCTILE IRON PIPES C Class DN900

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Ductile Iron Cast Pipe is without any defects compare with tradition casting tech, which has many advantages particularly as follow:

(1) High density. In the "vertical upward casting" process, the melt iron of centre liquid column in center crystallizer is continuously feeding for volume shrinkage caused by condensation tube at outer circumference , which lead to be free of shrinkage porosity.

(2) High purity. When melt iron pouring, the mixed impurities such as gas, dross, sand grain which are lighter than melt iron could be eliminated at furnace mouth, its impossible to enter into the crystallizer through the channel, so the melt iron into the crystallizer is very pure.

(3) Strength with toughness. The cooling speed provided by continuous crystallizer is 30 times than sand casting and 5 times than centrifugal casting, and doesn't produce white iron, the eutectic cell volume of continuous cast iron is one eighth to one tenth compare with traditional cast iron. The density of graphite nodule in ductile iron can reach 300-700 pcs/mm2. Therefore, all reason above improve the strength and toughness of continuous cast iron.

(4) Free machining. The high speed cooling make the hardening phase (such as boride, steadite) not appear like reticular, massive or thick, but diffuse like fish bone and pane in shape, moreover, there are tiny graphite flakes inlaid hardening phase. It's free machining in BrinellHardness the range of 250-300HB. However, the Brinell Hardness of 250 is top limit to common metal materials.

(5) Uniform composition of tube wall. The convection mixing of liquid column caused by marching type drawing in crystallizer make the composition of tube wall well-distributed, and concentration gradient very little.

(6) High productivity. To the wall thickness of tube under 10mm, the speed of continuous casting is 1 meter/min, to the wall thickness of tube under 20mm, the speed of continuous casting is 0.5 meter/min, which is high efficiency that centrifugal or other casting tech couldn't reach.


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Q:How long is the service life of the cast iron pipe, and the time of use of ductile iron pipes?
When it comes to the service life of nodular cast iron, its maintenance is essential for its long service life. Then, the focus of the maintenance of ductile iron pipe is to pay special attention to, will affect the long-term use of ductile iron pipes, stable operation of socket, row, etc., we should make efforts to these aspects of the mouth without debris. Make sure that the rubber ring of the ductile iron pipe has been smashed with a rubber hammer, and it is not twisted or twisted, and it is uniformly stuck in the slot. Ductile iron pipe in the maintenance process, because of the pneumatic tube axis is buried into the ground, so in the face of a tilt angle of the time, we must be careful, if the resistance is too large, will not force the excavation, in order to prevent the distortion of the rubber ring.
Q:The role of chromium in nodular cast iron
In order to further understand the mechanism of chromium in ductile iron, the application of electronic scanning and other test means, from chrome crystal structure, crystallization, solidification, heat treatment transformation principle, further study on the mechanism of chromium in ductile iron.
Q:Method for cutting large diameter ductile iron pipe
When the oxygen and acetylene volume ratio is greater than 1.2, is formed. As more oxygen, burning, the flame length is shortened obviously, cone tapered inner flame almost disappeared, and a strong desire. Making due to oxygen, the oxidation of metal, so are not widely used, only used for welding of brass, to prevent evaporation of zinc.
Q:How much is the manual installation fee of ductile iron pipes from 100 to 150 per metre?
DN150 ductile iron water supply pipe installation interface is not the same way, the installation of labor costs will be somewhat different
Q:Ductile iron pipe joint leakage
The main reason for the leakage is that the installation is not in place, resulting in the loss of the apron. Sealed with cement or pipe head Hough section. Recommend the use of Hough section fast and convenient, and there is no menace from the rear.
Q:What are the interface forms of ductile iron pipes? The best drawings are available. Thank you
T interface type sealing ring is a self sealing rubber ring, when the pipe internal pressure increases, the contact pressure between the seal and the pipe increases, T interface can not only allow the deflection angle of the axial displacement, and convenient for installation. When the T type interface is installed, the sealing of the rubber ring can be ensured as long as the socket is simply loaded into the socket and the rubber ring is pressed tightly. This kind of interface has the advantages of reliable sealing, good seismic resistance and corrosion resistance, and it is a better interface.
Q:Qianwei County ductile iron pipe which tool to use cutting convenience?
Cutting the ductile iron pipe by grinding is grinding and cutting the ductile iron tube continuously by grinding wheel until it breaks. To cut ductile iron pipes by grinding cutting method, the cutting parts should be crossed at first so as to avoid deviation during cutting. Place the drawn ductile iron tube in the cutting machine and fix the ductile iron tube and clamp it with a built-in clamp. Next, start the cutting machine and gradually press the handle of the cutting machine. The grinding wheel cuts into the ductile iron tube until the ductile iron pipe is cut off. When exerting pressure on the handle, do not force too hard at once, otherwise it will cause the grinding wheel to break. In the operation of the machine, the operator must not stand on the side of the grinding wheel, so as to avoid accidents. When the wheel appears in cutting, vibration, shaking, uneven phenomenon, should immediately stop the operation, check whether there is the wheel gap, if damaged, must be promptly replaced, to ensure safety and normal. Good cutting ductile cast iron pipe section, if there is to prevent the use of burrs, can be removed by grinding or machining file.
Q:What does ductile iron pipe "ND200" mean?
The tube is thin from the metal tube, and the outer diameter of the tube is almost the same as the inner diameter of the tube, so the average value of the outer diameter of the tube and the inner diameter of the pipe is called the diameter.
Q:What is cast iron pipe, specification for cast iron pipe?
Ductile iron pipes are more expensive, but the production methods are different.
Q:Will the quality of ductile iron shrink?
This is a ductile iron is prone to problems, manhole covers, large flat pieces, you have to see clearly, and some appear to be concave, not shrink, it may be caused by large gas emissions, not out

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